On Thu, 2012-05-24 at 10:05 -0500, John Thornton wrote:
> I've built several rotary phase converters using plans from the web but 
> they all seem to stop at adding a few caps to balance the voltage and 
> the auto start circuit with the potential relay.
> 
> Have you ever peeked into your commercial unit to see what else is there?
> 
> John

I looked at several sites on home built rotary converters when I built
mine. A couple of sites had some tuning information, which if I recall
correctly, sized the run capacitors for an expected load. I would think
an Aurdino like processor could measure the voltage and current on each
phase and switch capacitors in or out as needed.

It may be that a the load range could be wide enough for a normal fixed
capacitor rotary converter to work fine.

My take on flywheels on generators, motor-generators and rotary
converters is that energy can be stored in the flywheel and quickly
released as the load changes, keeping the output frequency more stable
and react to a load change more quickly.

Also an induction motor can be made to work as a generator if a circuit
is used that can set up an initial field in the rotor. This might save
having to buy an alternator if a motor is at hand.

It is also my understanding that a rotary converter always has correct
voltage wave phase timing. The single phase input drives one phase of
the motor and one phase of output. The other two output phases come from
the the other two motor phases as the motor coasts and acts like a
generator. It seems to me the motor's coil geometry determines the phase
timing in this situation.

A VFD might be another solution. Just keep it at 60Hz, but make sure the
VFD switches the power to the load, and make sure there are no switched
loads on the output.

Off hand, the single phase to DC supply has my vote because it seems to
have the shortest distance, component count wise, between the power you
have and the power you eventually need, but I think we know where the
Devil is.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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