Hi Gene,

McMaster has long set screws -- sort of.

They have "swivel pad set screws" --

Steel 10 Degree Swivel Pad Set Screw for Angled Surfaces, 1/4"-20 
Thread, 3-3/8" Length

Regards,

Ken


On 7/16/2012 5:08 AM, Gene Heskett wrote:
> On Monday 16 July 2012 04:43:01 jeremy youngs did opine:
>
>>> Greetings all;
>>> This need for a looooong allen set screw as the starting material for
>>> this differential screw that Andy reminded me of is being a problem.
>>> fleabay searches don't seen to be getting any hits tonight.
>> how long gene and what thread flavor? a piece of drill rod could be
>> milled to make a broach, with pilot and steps cuti in a lathe then
>> hadened and used in bridgeport to make the shaped hole? and you could
>> use the same piece of drill rod as your screw and neck it slightly for
>> a ways so as to leesen the likely ]hood of it breaking just thoughts
> Any 'thought' may contain the seeds of a solution idea, thanks.
>
> I have a couple sticks of 1/2" drill rod for raw material, and I have a few
> grade 12 bolts that also work well as raw material. I'm still cogitating on
> it, but the torx socket is the stronger of the two, and I think I can drill
> that with pcb bits on my mill.   The smaller end is already fixed at 10-32
> by drilling and tapping the end of the ball screw.  The larger end I may
> make metric at about 7mm as my access through hole in the extension is
> already .247" (6.2738mm).  Due to wall thickness vs strength
> considerations, that thread will have to be cut from the tapered socket end
> anyway.  That tap I have.  Match fitting the screw with G76 is fairly
> trivial for both thread sections.
>
> Cheers, Gene


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