On 15 December 2012 05:14, Przemek Klosowski
<[email protected]> wrote:

> I think a tensile strength of a typical carbon steel M3 bolt should be
> around 4kN---why does Inventor think this has to be torqued up to 78 tons?
> Also, M6 should be 4x stronger---but Inventor thinks you need 1/15 the
> number, not 1/4. I don't get what assumptions go into those numbers.

It isn't exactly 4 x (as the effective diameters are not 2:1 because
of the thread depth), but you have spotted an error.

Inventor was (for some random reason) working on the basis of an M3 x
1.25 bolt.
Such a bolt has a tiny CSA under the thread.
Using the real pitch (0.5mm) gives a rather more convincing answer.
This is the sort of error you make when you are too lazy to calculate
properly and trust computers instead.

My servo has a max torque of 9Nm, and a 4:1 ratio drive to a 5mm pitch
ballscrew.
That gives me (I think) a peak axial force of 45kN.

So, around 15 M3 bolts should be OK.

Using the bolted joint calculator says 150 bolts. I think it is
limiting on thread pressure.

However:
The whole assembly is mounted into the casting by two 3/8 UNC bolts.
Treating those as a mechanical fuse seems like suggest that
I probably don't need much more than 8.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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