I like WD40 as a cutting solution for finish cuts on aluminum.

On Sat, Feb 16, 2013 at 1:21 PM, Marcus Bowman <marcus.thebowm...@virgin.net
> wrote:

> Viesturs,
>
> I use Accupro solid carbide router cutters designed for machining plastic
> and aluminium. They come from www.mscindustrial.co.uk (which is a large
> American company and I think they will ship across Europe). Go to
> www.mscdirect.co.uk and search for MIG-30035C (on special offer right
> now, using product code DQMIG-30035C). They do sizes from 2mm diameter to
> 12mm diameter.
>
> I have used the 2mm and 6mm diameter end mills and can recommend them.
> They have a high helix angle and the insides of the flutes are polished to
> a mirror finish, to help prevent the aluminium sticking to the flutes. I
> run them dry, or use some brushed on white spirits (turpentine) which
> stinks but works ok. I finish by climb milling, and the finish is excellent.
> Be warned, though; these are solid carbide and quite fragile. I have
> snapped quite a few, which is expensive.
>
> Regards,
>
> Marcus
>
>
> On 16 Feb 2013, at 15:32, Viesturs Lācis wrote:
>
> 2013/2/16 Peter Blodow <p.blo...@dreki.de>:
> > Viestors,
> > the endmill bit you showed is made of full carbide, a little oversized
> > for aluminum.
>
> Do You mean oversized in terms of diameter? I am going for 1 kW Kress
> spindle, it will handle that.
>
> > Alu tools generally have a steeper cutting angle and
> > higher pitch than tools for iron, that's all. Moreover, much higher
> > cutting speed is used in alu.
>
> I have some theoretical material to calculate cutting parameters, so I
> expect to get some practical experience in few weeks as well.
>
> > Be sure to use plenty of water based
> > fluid, I have been using pure tap water, too, in case there was no self
> > mixing cutting oil available.
>
> In university I found out that better than pure tap water would be
> mixing the water with soda (Na2CO3).
> Yes, I know about the need of coolant. As I already have been adviced
> before, mist coolant spray is recommended for aluminium, but this time
> my budget is very very tight.
>
> > I take it that you are on my side of the pond, since your name seems to
> > come from the Baltic.
>
> Yupp, that is correct!
>
> > So here is an European
> > distributor that I have made good experiences with:
> > http://www.fwt-gmbh.de/
>
> Thank You, their pricing seems much better!
>
> --
> Viesturs
>
> If you can't fix it, you don't own it.
> http://www.ifixit.com/Manifesto
>
>
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