On Thu, 2013-06-20 at 12:41 -0400, Gene Heskett wrote:
> On Thursday 20 June 2013 11:20:45 Jon Elson did opine:
> 
> > Gene Heskett wrote:
> > > 2. Set up a choice of homing sequences, one for a normal, cuts on the
> > > far face turning tool, and one that inverts the X homing sequence for
> > > calibrating a boring bar.  And establishes the two different sets of
> > > HOME_OFFSET because a different set of contact faces on the gauge are
> > > used.
> > 
> > Why would you need a different homing sequence for different tools?
> > I can't see why you need this.  Is this because you have tools on
> > the back side of the part, and you want CSS to work?  Or, is it just
> > to make the X coordinates run the right way?
> > Interesting problem.  I'll bet there's a better way to do this.
> > 
> > Jon
> 
> The cutting tooth is what is being used for the electrical contact, with 
> some trickery in the .hal file to derail the "probe contact while jogging 
> logic" and steer the probe signal pin to the homing logic ONLY while 
> homing. Seems super sensible to me since its the tooth that is actually 
> doing the cutting., so why not measure it? :)  That of course doesn't work 
> for Z when the threading tool is mounted, but the side of the toolholder 
> seems to work just as well.  The same comment of course applies to the end 
> of the boring bar as the actual tooth is, for a conventionally shaped bar, 
> not on the end of it, but I often use an .125 milling bit, set in a drill 
> chuck mounted in a boring bar holder, with the toolpost turned 5 degrees 
> CCW as a boring bar for small holes, like the pocket for a #209 primer, 
> supposedly .240" diameter but very sloppily made, I've measured some that 
> were .007" out of round right out of the box!  Apparently shotgun hulls 
> don't care. :(

Hi Gene
Shotgun hulls are rather forgiving; thin brass(?) and low pressure, max
is slightly higher than a .22. As long as the primer doesn't leak under
pressure it is probably OK.

The fun of this list is the diversity of thought and approach to
problems. :-) 

Dave
>  
> The cutting tooth of the boring bar is of course on the near side of the 
> tool, whereas the normal turning tools cutting edge is on the far end.  My 
> gauge has contact surfaces arranged to sense both front and rear points.  
> 
> That of course needs a reversal of search directions for the X only.  The 
> gauges contact for front edged tools is a swing down & lock in place arm, 
> with only smallish 3/8" square contacts, but the Z is offset about 1/4" to 
> the right, which needs a Z axis HOME_OFFSET set to compensate.
> 
> The rest of the file sets Z left limits about 10 thou off the face of the 
> chuck jaws, and X limits about 50 thou short of the end of mechanical 
> travel in and out.
> 
> Except for those details, the .ini files are (or should be) identical, and 
> it would be a huge advantage to actually use the same file but setup 2 
> buttons HOMEN(ormal) and HOMEB(bore) which would when clicked, call the 
> correct homing sequence file for the tool mounted.  That would also have 
> the huge advantage of not needing to stop and restart LCNC just to fine 
> tune an axis's 0.0000 position.  X of course is the problem child here, and 
> I should plow a pocket in the left end of the gauge to make room for the 
> test turning piece so I don't have to remove it to re-home it to the gauge.  
> There is sufficient stock that I can plow a groove for an inch of stickout 
> of some 1/2" stock for test cuts so I don't have to remove, then remount 
> and recenter the test piece.
> 
> Perhaps that can be todays gauge improvement, but I intend to get to the 
> range and test a new bullet seating tip for the ramrod today too.  This 
> particular bullet, a swaged 300gr HPBT that looks like the ultimate deer 
> slayer, but a poorly fitted seater on the ramrod can do serious damage to 
> the hollow point geometry, which will turn one hole groups into a a 
> cylinder bored shotgun pattern.  The bullet maker supplies a plastic rod 
> tip but its stem is easily broken off in the ramrod face and I have one 
> that needs some time on the cook stove to burn the remains out to where I 
> can finish cleaning it out with the properly sized tap, an 8-32 IIRC.  I 
> need to find my round tuit at the same time the missus is gone for long 
> enough that the stink will dissipate, which likely would not be doing her 
> COPD any good at all. :(
> 
> So that is the reasoning behind this need for a separate files containing 
> the homing instructions.  And it seems to me that this could, rather than 
> scratching just my itch, be a worthwhile general improvement in how we 
> treat and calibrate a lathe, usable by everyone running a lathe with 
> LinuxCNC once they 'get the hang of it', because there would be lots less 
> time wasted making test cuts on scrap material.
> 
> I just found two spare pins in the parport, the hal config assigns an A 
> axis I don't have, so pins 8 nd 9 are available, so I can now go ahead and 
> make the braking R switching control out of a wcomp module looking at 
> encoder-velocity.  That could speed up the G33.1 stuff by short circuiting 
> 2/3rds of the 3 or 4 turns of overshoot I'm getting now as it virtually 
> coasts to a stop with a 16 ohm 40 watt load R.  Below 400r's or so, 4 ohms 
> at 40 watts should be safe for the PM magnets I'd think.
> 
> Thanks Jon, I'll get me coat now :)
> 
> Cheers, Gene



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