I had almost talked the machine manufacturer into offering a helical rack setup 
as an upgrade.  It had gone so far as a parts list and price quote.  This was 
about 5 years ago, we decided to go with the standard replacement then.  But 
now our machines are looking like they need it again, and we were going to go 
with the upgrade this time.  Unfortunately the manufacturer decided they could 
not (would not) do the helical upgrade as an in the field modification (to much 
machining to make it work right.)  These machines (we have 2) were new in 2006 
and have had the racks changed twice and the pinions 4 times.  

----- Original Message -----
From: "andy pugh" <[email protected]>
To: "Enhanced Machine Controller (EMC)" <[email protected]>
Sent: Thursday, October 31, 2013 12:36:44 PM
Subject: Re: [Emc-users] Rack and Pinion Ware?

On 31 October 2013 16:14, Todd                      Zuercher
<[email protected]> wrote:
>
> Is there a rule of thum for judging the ware on a racks and pinion?

The way my dad measured gear backlash (which is indicative of wear,
especially if you know what it should be) was to run a length of
solder through the meshing gears.

On the big gears[1], they would use a thick solder.

Helical gears will run smoother, if you are replacing everything.
Double-helical biased sideways can be adjusted to have no backlash.


[1]  http://www.davidbrown.cn/products/girth%20gear%20large.jpg
-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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