I can't get more than 4k rpms from either of my lathes and I have not 
had a stability problem at those speeds.  I would have to do a little 
testing to see if I would go higher (if I had a machine that could do it).
The size is easily adjusted.  I cut mine on my cnc rotary table on my 
Millright.  I could easily just make one continuous revolution and 
make the OD whatever I want.  I wrote the code to make the notches at 
degree intervals so the machine doesn't care what diameter it is working to.

The plastic sure makes the machining process a breeze. I used a 
plywood backing and a large washer that covered most of the part of 
the disk that I wasn't machining.  It was very stable and machined 
cleanly which it will not do if you don't clamp it down(ask me how I know).
I use a relatively slow spindle speed and a windex spray bottle with 
H2O for coolant.  The idea is to keep the tool and the plastic from 
getting hot enough to melt.

Cecil

Stuart said:
 >That would be large enough to have some physical instability at high speed.
 >You could also have room to put a number of pickups around it and gain
 >resolution by reading them sequentially.
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