@sam: I ran sim->axis->lathe on my BeagleBone and it does the same thing 
as the "real" version: no influence of spindle speed to feed rate. Looks 
like a machinekit/BeagleBone or version 2.7.0 issue. I'll find out 
eventually.

@Gene: Yes, I did in fact read the G95 part of the manual, and Sam's 
short code section does just that: give S and F after switching to G95. 
And I agree with you that the folks on this list are very responsive and 
hepful. Thanks for that.
Karl

Am 09.12.2014 um 20:08 schrieb sam sokolik:
> well - can you run sim -> axis -> lathe and test G95.  That would tell
> you if it is a configuration problem vs machinekit.
>
> sam
> On 12/9/2014 11:18 AM, Karl Jacobs wrote:
>> yes, that is understood and it works as expected ( I checked with hal
>> meter).
>> Karl
>>
>>
>> Am 09.12.2014 um 16:08 schrieb sam sokolik:
>>> threading and feed/rev use 2 different things...
>>>
>>> Threading uses:  (encoder position)
>>> motion.spindle-revs IN FLOAT
>>> For correct operation of spindle synchronized moves, this signal must be
>>> hooked to the position pin of the spindle encoder.
>>>
>>> FPR uses:  (revolutions/second - encoder velocity)
>>> motion.spindle-speed-in IN FLOAT
>>> Actual spindle speed feedback in revolutions per second; used for G96
>>> (constant surface speed) and G95 (feed per revolution) modes.
>>>
>>> So it is 2 different things - one could work without the other..
>>>
>>> Sam
>>>
>>>
>>>
>>>
>>>
>>> On 12/9/2014 8:59 AM, Karl Jacobs wrote:
>>>> Yes, I know that limitation on the Beaglebone, so I do not expect to
>>>> operate it with a higher resolution encoder (in fact, just one index
>>>> mark fedding phase A and phase Z and using encoder.position-interpolated
>>>> for spindle-revs). I would have the same doubts as you if the G76 and
>>>> G33 did not work as expected. I am not really discussing the quality of
>>>> threading (which might be better using a higher resolution encoder). My
>>>> question was rather why G76 and G33 work fine and G95 not at all.
>>>> Karl
>>>>
>>>>
>>>> Am 09.12.2014 um 15:43 schrieb sam sokolik:
>>>>> You are using the hal encoder counter?  On the beagle bone - are you not
>>>>> limited to just a servo thread?  1khz?  So you are running all the
>>>>> encoder functions in 1 thread.  I don't know how that would work very
>>>>> well with the hal encoder counter to calculate velocity.
>>>>>
>>>>> You might want to look at the signal going to motion.spindle-speed-in.
>>>>> It might not be what you are expecting.
>>>>>
>>>>> sam
>>>>>
>>>>>
>>>>> On 12/9/2014 8:23 AM, Karl Jacobs wrote:
>>>>>> Thanks for checking, Sam, and good to know. I'll try sim on my version
>>>>>> but I doubt it will be different to my "real world" version. I use the
>>>>>> same low-passed spindle encoder velocity  on spindle-speed-in. I'll try
>>>>>> to find the difference between the 2.7 and 2.8 code then (or the
>>>>>> difference to the machinekit branch).
>>>>>> Karl
>>>>>>
>>>>>> Am 09.12.2014 um 14:36 schrieb sam sokolik:
>>>>>>> I don't have 2.7 here..  But in 2.8(master) lathe sim works as expected.
>>>>>>>
>>>>>>> This short program
>>>>>>>
>>>>>>> G95
>>>>>>> s100m3
>>>>>>> g1z4f.001
>>>>>>> g0z0
>>>>>>> m30
>>>>>>>
>>>>>>> Z moves to 4" at .1ipm (which seems right 100*.001=.1)
>>>>>>> Changing the spindle speed changes the feed.
>>>>>>>
>>>>>>> Looking at hal in the lathe sim - the motion.spindle-speed-in is hooked
>>>>>>> to a low-passed spindle encoder velocity.
>>>>>>>
>>>>>>> sam
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>> On 12/9/2014 6:38 AM, Karl Jacobs wrote:
>>>>>>>> Thanks for the info. If I disconnect spindle-speed-in, G76 and G33 stop
>>>>>>>> working too, so they seem to need both signals somehow, but from what
>>>>>>>> you say that still does not necessarily mean that G95 must work as 
>>>>>>>> well.
>>>>>>>> I rather suspect the motion planner. Maybe someone can verify if G95
>>>>>>>> works in the non-machinekit linuxcnc version? I will post to the
>>>>>>>> machinekit list as well.
>>>>>>>> Am 09.12.2014 um 12:24 schrieb andy pugh:
>>>>>>>>> On 9 December 2014 at 08:53, Karl Jacobs <[email protected]> wrote:
>>>>>>>>>
>>>>>>>>>> I can rule out hardware problems of an encoder by using a hal siggen
>>>>>>>>>> component to drive the hal encoder inputs (Phase A and Z, counter 
>>>>>>>>>> mode)
>>>>>>>>>> to simulate the spindle speed signal. That must be working correctly
>>>>>>>>>> because G76 and G33 both give the right result (my X and Z axis
>>>>>>>>>> components drive a real lathe so I can watch and check the motions).
>>>>>>>>>>
>>>>>>>>> G76 and G33 use motion.spindle-revs, and G95 uses 
>>>>>>>>> motion.spindle-speed-in
>>>>>>>>> So, it is possible to have a fully functional G76 and G33 but not 
>>>>>>>>> have a
>>>>>>>>> working G95.
>>>>>>>>>
>>>>>>>>> It is possible that this is due to the new motion planner.
>>>>>>>>>
>>>>>>>>> It is also possible that this is a Machinekit-only problem. 
>>>>>>>>> Machinekit has
>>>>>>>>> now diverged considerably from LinuxCNC, and your query should 
>>>>>>>>> probably be
>>>>>>>>> directed to the Machinekit mailing list.
>>>>>>>>>
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