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To: emc-users@lists.sourceforge.net 
Sent: Saturday, March 28, 2015 10:53:13 PM 
Subject: Emc-users Digest, Vol 107, Issue 80 

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Today's Topics: 

1. Re: Cleaning machinery (andy pugh) 
2. Re: Cleaning machinery (Dave Cole) 
3. Re-purpose or move along? (Andy Evans) 
4. Re: Smart little device for zeroing (Scott Salrin) 
5. Re: Custom EMC installation? (Peter C. Wallace) 
6. Not ACME, ballscrews! Re: Anyone have leftovers from a 9x20 
CNC conversion? (Gregg Eshelman) 
Thank you for the help. I don't want to take a chance on ruining a very nice, 
accurate, tight, spanish machine tool. 
--------------------------------------------------------------------- 

Messa at alllge: 1 
Date: Sun, 29 Mar 2015 00:47:35 +0000 
From: andy pugh <bodge...@gmail.com> 
Subject: Re: [Emc-users] Cleaning machinery 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: 
<can1+yzvnoctbysim7ewb22b7t-o5sxqyjqkttrx4sbr80zf...@mail.gmail.com> 
Content-Type: text/plain; charset=UTF-8 

On 29 March 2015 at 00:42, <richsh...@comcast.net> wrote: 
> Any suggestions on a degrease process? 

I normally use what we call "White Spirit" but it sounds like you tried that. 
http://en.wikipedia.org/wiki/White_spirit 

-- 
atp 
If you can't fix it, you don't own it. 
http://www.ifixit.com/Manifesto 



------------------------------ 

Message: 2 
Date: Sat, 28 Mar 2015 21:22:56 -0500 
From: Dave Cole <linuxcncro...@gmail.com> 
Subject: Re: [Emc-users] Cleaning machinery 
To: emc-users@lists.sourceforge.net 
Message-ID: <55176200.9050...@gmail.com> 
Content-Type: text/plain; charset=windows-1252; format=flowed 

Scrape off all you can of the heavy stuff. 

http://www.ehow.com/way_5434198_homemade-engine-degreaser.html 

The kerosene mix works very well on heavy grease. Spray it on, let it 
sit, brush and wipe it off, repeat. Dawn dishwashing soap works well 
with kerosense. Buy big bottles of it from Sam's/Costco etc. It works 
best when things are warm of course. Aim a space heater at the 
machine for a while and get it up to 80-90 degrees then spray it on and 
things will go much faster. 
I've used that solution for years to clean up dirty engines. A cheap 
pump up tank sprayer such as used for weeds etc works fine. 

Dave 

On 3/28/2015 7:42 PM, richsh...@comcast.net wrote: 
> I just bought a 1975 vintage Anayak FV2 mill, imported to the US by DoAll. It 
> has so much grease, muck, and yuck on it, I need to clean it. So far I've 
> tried citrus based solvent, paint thinner, automotive, parts cleaner...... 
> Applying it via green and brown scotch brite pads. Any suggestions on a 
> degrease process? 
> 
> ----- Original Message ----- 
> 
> From: emc-users-requ...@lists.sourceforge.net 
> To: emc-users@lists.sourceforge.net 
> Sent: Saturday, March 28, 2015 2:44:22 PM 
> Subject: Emc-users Digest, Vol 107, Issue 78 
> 
> Send Emc-users mailing list submissions to 
> emc-users@lists.sourceforge.net 
> 
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> When replying, please edit your Subject line so it is more specific 
> than "Re: Contents of Emc-users digest..." 
> 
> 
> Today's Topics: 
> 
> 1. Re: Possible New Lathe (richsh...@comcast.net) 
> 2. ot: voltage and steppers (kqt4a...@gmail.com) 
> 3. Re: ot: voltage and steppers (Dave Cole) 
> 4. Re: ot: voltage and steppers (kqt4a...@gmail.com) 
> 5. 2.6.4 to 2.6.7 update without a network connection? 
> (Gregg Eshelman) 
> 
> 
> ---------------------------------------------------------------------- 
> 
> Message: 1 
> Date: Sat, 28 Mar 2015 15:24:42 +0000 (UTC) 
> From: richsh...@comcast.net 
> Subject: Re: [Emc-users] Possible New Lathe 
> To: emc-users@lists.sourceforge.net 
> Message-ID: 
> <1991675046.16595850.1427556282912.javamail.zim...@comcast.net> 
> Content-Type: text/plain; charset=utf-8 
> 
> Boris? Obviously, an oversize Van Norman vertical mill, I'd say 7,000 lbs or 
> so. 
> 
> ----- Original Message ----- 
> 
> From: emc-users-requ...@lists.sourceforge.net 
> To: emc-users@lists.sourceforge.net 
> Sent: Friday, March 27, 2015 11:45:16 PM 
> Subject: Emc-users Digest, Vol 107, Issue 76 
> 
> Send Emc-users mailing list submissions to 
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> 
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> When replying, please edit your Subject line so it is more specific 
> than "Re: Contents of Emc-users digest..." 
> 
> 
> Today's Topics: 
> 
> 1. Re: Converting straight lines to arcs? (andy pugh) 
> 2. Re: Tsudakoma TRNC-201S on a bridgeport Interact Series II? 
> Crazy? (Gregg Eshelman) 
> 3. Re: Possible New Lathe (Gregg Eshelman) 
> 4. Anyone have leftovers from a 9x20 CNC conversion? (Gregg Eshelman) 
> 5. Re: Possible New Lathe (Gregg Eshelman) 
> 6. Re: Velocity closed loop + Position losed loop on an axis 
> (Jon Elson) 
> 7. Re: Velocity closed loop + Position losed loop on an axis 
> (Karlsson & Wang) 
> 
> 
> ---------------------------------------------------------------------- 
> 
> Message: 1 
> Date: Sat, 28 Mar 2015 00:36:39 +0000 
> From: andy pugh <bodge...@gmail.com> 
> Subject: Re: [Emc-users] Converting straight lines to arcs? 
> To: "Enhanced Machine Controller (EMC)" 
> <emc-users@lists.sourceforge.net> 
> Message-ID: 
> <CAN1+YZVdhS=mnazvq02zh_qyjpfjslncriremqhknmhhrdx...@mail.gmail.com> 
> Content-Type: text/plain; charset=UTF-8 
> 
> On 28 March 2015 at 00:13, Gregg Eshelman <g_ala...@yahoo.com> wrote: 
>> Will it allow saving/exporting the modified G-code file? 
> It looks like that is _all_ it allows. 
> 

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------------------------------ 

Message: 3 
Date: Sat, 28 Mar 2015 18:09:24 -0700 
From: Andy Evans <a...@evanspt.com> 
Subject: [Emc-users] Re-purpose or move along? 
To: emc-users@lists.sourceforge.net 
Message-ID: <551750c4.6010...@evanspt.com> 
Content-Type: text/plain; charset=utf-8; format=flowed 

I am looking for either some cool ideas or someone who would like to 
take a project of my (too full) hands. I just sold off my manual sinker 
EDM and acquired a CNC sinker. Along with the deal came an identical 
"parts machine". The folks told me that it was functional when they 
took it out of service, but over the years they have swapped out boards 
and other parts with the twin that they were still using. 

It is a mid-to-late 90's Charmilles Roboform 20. It does not have C 
axis or an electrode changer. A picture of this machine can be had by 
googling images for the model. 

I think my first choice would be to deal the machine to someone who 
would want to repurpose it and allow me to keep spares. I would like to 
keep boards, monitor, keyboard and touchpads, probably even the axis 
motors. I can probably do without the ballscrews, so if someone were 
looking for an XYZ platform it seems like it would be an opportunity. 
For this scenario I would let it go for very little, as it is currently 
residing under a tarp and partial overhang, blocking one garage door. 
(Assembled it is too tall to get inside.) 

It could be brought back to life as its original EDM, but I can't 
guarantee all of the parts are fully functional or even there. I 
imagine some of the boards were swapped and the faulty ones not fixed. 
It would likely get expensive. 

For those of you who may not know about EDMs, their travel resolutions 
are quite accurate, but they will not be built as heavily as a milling 
machine because they typically move slow and do not encounter cutting 
loads or resistance. 

With my overwhelmingly positive experience with my Linux CNC 4-axis 
creep-feed grinder, I am tempted to repurpose this myself. I would 
probably do this if I could visualize myself completing it into a laser 
engraver. Other ideas include perhaps a CMM or Laser Scanner. It would 
probably make a great 3D printer, or light milling/ engraving machine. 
I am hurting for space and I am not sure my enthusiasm or need for any 
of these is sufficient. 

Do any of you have any ideas to fire up my enthusiasm, or any interest 
in acquiring the machine? I live in Oregon. The unit is on a pallet 
and weighs around 2000 lb. I move things like this by renting a 
drop-bed trailer and rolling it on and off with a pallet jack. 

-- 
Andy Evans 
Evans Precision Tooling Incorporated 
541.990.2122 




------------------------------ 

Message: 4 
Date: Sat, 28 Mar 2015 22:53:53 -0500 
From: Scott Salrin <scott.sal...@gmail.com> 
Subject: Re: [Emc-users] Smart little device for zeroing 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: 
<cal9+1fnsjx8cfi6qglgsm1zhlsxptb5vq1suugmgysw_kk6...@mail.gmail.com> 
Content-Type: text/plain; charset=UTF-8 

Thanks again for the words of encouragement the other day, guys. I've 
been thinking, which has always been dangerous for me. I need to bounce my 
thoughts off of some smart people, to set me straight. 

First let be beg forgiveness if this is inappropriate, or if I pull this 
thread off topic... It seemed dead anyway. 

As I mentioned, I have not received the machine yet, so all of this is 
theory at this point. The router is a Probotix Nebula, and will come ready 
to make chips out of the crate, but I have a lot to learn in preparation 
and trying to figure it out on my own is starting to hurt. I am having a 
tool length switch installed and it will come configured with a tool 
changing routine. The routine is called by a o100 command. I am also having 
a 4th axis rotary installed. 

This is where I am confusing myself. I haven't purchased the cam yet, but 
do believe it will be vectric aspire. This means the the rotary work will 
have to be wrapped around I believe the x axis, in this case, at the post 
processor. I also want to use the makers guide featured in the attached 
video, foe most of my work, and will need to pull off all the custom 
buttons and code to make that happen. 

Am I correct in thinking that all the coding I'll need to do will be in 
absolute co-ordinates, and not affected by the gcode that is wrapped around 
the x axis. Like if I set the rotary to be say a G55 work co-ordinate, and 
run a wrapped gcode file that has tool changes in it, when a tool change 
routine is called the machine will go to the tool change position, wait for 
me, do the routine and go back to G55 and start running the wrapped code 
again? 

Or, is it going to sit there after the new tool length offset and spin the 
A axis instead of travelling back the the work offset origin? 

Here is a link to the code Probotix uses: 
http://www.probotix.com/wiki/index.php/Automatic_Tool_Length_Sensor 

I apologize for all the background, but don't know enough to know how much 
info you might need, or if you get these "newbie" questions all the time. 

I do appreciate any time taken to help, 

Scott 

On Fri, Mar 27, 2015 at 4:55 PM, Gene Heskett <ghesk...@wdtv.com> wrote: 

> On Friday 27 March 2015 17:42:14 andy pugh wrote: 
> > On 27 March 2015 at 21:35, Scott Salrin <scott.sal...@gmail.com> wrote: 
> > > I just need to find a way to make it work in linuxcnc. 
> > 
> > It isn't magic. And you won't need any C. 
> 
> Yeah, if I can write the code to do that so can he. 
> I do it in pieces, like I think theres a holefinder.ngc on my web page 
> that can be edited to work with that jig. 
> 
> Probably a poor tutorial, but it works well enough for drilling pcb holes 
> halfway thru the board, turning the board over and drilling it half way 
> from the other side with the holes meeting in the middle w/o a visible 
> offset. 
> 
> Applied offsets are TBD by the user though. Here its repeatable to under 
> a thou variation. 
> 
> Cheers, Gene Heskett 
> -- 
> "There are four boxes to be used in defense of liberty: 
> soap, ballot, jury, and ammo. Please use in that order." 
> -Ed Howdershelt (Author) 
> Genes Web page <http://geneslinuxbox.net:6309/gene> 
> 
> 
> ------------------------------------------------------------------------------
>  
> Dive into the World of Parallel Programming The Go Parallel Website, 
> sponsored 
> by Intel and developed in partnership with Slashdot Media, is your hub for 
> all 
> things parallel software development, from weekly thought leadership blogs 
> to 
> news, videos, case studies, tutorials and more. Take a look and join the 
> conversation now. http://goparallel.sourceforge.net/ 
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------------------------------ 

Message: 5 
Date: Sat, 28 Mar 2015 21:20:23 -0700 (PDT) 
From: "Peter C. Wallace" <p...@mesanet.com> 
Subject: Re: [Emc-users] Custom EMC installation? 
To: emc_d...@narwani.org, "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: <pine.neb.4.64.1503282104250.14...@freeby.mesanet.com> 
Content-Type: TEXT/PLAIN; charset=US-ASCII; format=flowed 

On Sat, 28 Mar 2015, Neil wrote: 

> Date: Sat, 28 Mar 2015 18:01:31 -0400 
> From: Neil <emc_d...@narwani.org> 
> To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net> 
> Subject: [Emc-users] Custom EMC installation? 
> 
> Hi all, 
> 
> I've been out of touch with linux for a decade now, so wondering if it 
> would be relatively easy (ie: fairy well documented and fairly bug free) 
> to install EMC on my own distro. Perhaps on Ubuntu 14.04. Essentially 
> I want to get 2 things installed on the same OS... EMC and openPnP. If 
> you want to gory details, read on: 
> 
> Installing openPnP was simple, and includes the required openCV, but 
> that version (apparently 2.4.9) requires GLIBC 2.15. The Debian 
> distribution of EMC I have has EGLIBC 2.13 Apparently if I try to 
> install a later version of GLIBC/EGLIBC, I'll break several other 
> things. OpenPnP is supposed to check and use my openCV first, so I 
> (painfully) managed to install openCV over the course of a week or so, 
> fixing various odd bugs/issues with openCV, cmake, and java. But openPnP 
> does not seem to recognize it. I tried openCV 2.4.10 and 2.4.9. 
> 
> So my alternate plan is to install EMC2 on ubuntu 14.04 (which I lean 
> towards only because I already have it installed on a different 
> partition and which runs openPnP fine). But EMC2 requires real-time 
> kernel extensions, which I'm worried would be painful to install 
> (haunting memories of kermel compiles from years ago ;). 
> 
> Again, I point out that I'm not fluent with linux anymore. What path do 
> you think I should go with this? 
> 
> Thanks. 
> 

I have linuxcnc running on ubuntu 14.04 using a preemt-rt kernel 
this may or may not have good enough latency for a software stepgen system 
depending on your PC hardware and performance requirements 

https://rt.wiki.kernel.org/index.php/RT_PREEMPT_HOWTO 

has instructions for building a preemt-rt kernel (and heres a script) 

cd ~ 
mkdir rtlinux 
cd rtlinux 
wget ftp://ftp.kernel.org/pub/linux/kernel/v3.x/linux-3.18.9.tar.xz 
wget 
https://www.kernel.org/pub/linux/kernel/projects/rt/3.18/patch-3.18.9-rt5.patch.gz
 
tar -xpf linux-3.18.9.tar.xz 
gunzip patch-3.18.9-rt5.patch.gz 
cp patch-3.18.9-rt5.patch linux-3.18.9 
cd linux-3.18.9 
cat patch-3.18.9-rt5.patch | patch -p1 
make xconfig 
make 
sudo make modules_install 
sudo make install 

I have a working .config here if you dont want to mess with all the kernel 
options settable with xconfig 

freeby.mesanet.com/rtconfig 
(move to linux source directory and rename to .config) 
Note that this enables about every hardware driver you can imagine so takes a 
while to compile 

and something close to this will build the uspace version of 
linuxcnc (for the preemt-rt real time kernel) from source 

cd ~ 
sudo apt-get install git-core gitk git-gui 
sudo apt-get build-dep linuxcnc 
sudo apt-get install libudev-dev 
git clone git://git.linuxcnc.org/git/linuxcnc.git linuxcnc-dev 
cd linuxcnc-dev 
git checkout 2.7 
git pull 
cd src 
./autogen.sh 
./configure --with-realtime=uspace 
make 
sudo make setuid 
cd .. 
. scripts/rip-environment 





> 
> ------------------------------------------------------------------------------
>  
> Dive into the World of Parallel Programming The Go Parallel Website, 
> sponsored 
> by Intel and developed in partnership with Slashdot Media, is your hub for 
> all 
> things parallel software development, from weekly thought leadership blogs to 
> news, videos, case studies, tutorials and more. Take a look and join the 
> conversation now. http://goparallel.sourceforge.net/ 
> _______________________________________________ 
> Emc-users mailing list 
> Emc-users@lists.sourceforge.net 
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> 

Peter Wallace 
Mesa Electronics 

(\__/) 
(='.'=) This is Bunny. Copy and paste bunny into your 
(")_(") signature to help him gain world domination. 




------------------------------ 

Message: 6 
Date: Sat, 28 Mar 2015 23:52:59 -0600 
From: Gregg Eshelman <g_ala...@yahoo.com> 
Subject: [Emc-users] Not ACME, ballscrews! Re: Anyone have leftovers 
from a 9x20 CNC conversion? 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: <5517933b.4080...@yahoo.com> 
Content-Type: text/plain; charset=utf-8; format=flowed 

On 3/28/2015 8:46 AM, Gene Heskett wrote: 

>> I need to be finding some good ACME rod for the 9x20 CNC, motors etc. 

Scratch the ACME. Today I snagged a homebuilt XY table to cannibalize 
for parts. 

http://boise.craigslist.org/art/4894831991.html 

Across the gantry it has a 0.37-ish rolled ballscrew with a nut threaded 
on one end, with a max OD of .247" I have the saddle channel plowed out 
to nearly that, can easily go the extra few thou to have it just 
clearing. Will run a big ballnose down the center if it needs to be 
lower down. Of course that screw will need shortened a bunch. I plan to 
give it as much cross slide travel as I can. 

The other axis is a "vintage" Star ballscrew linear actuator made in 
1997, inside a 2x2" aluminum extrusion with a block on one side. I'll 
mount that to the side of the bed with the block down (keep the chips 
out of the open side) and make a dead simple bracket to mount from the 
side of the block to the original apron mounting holes on the saddle. 

And it has motors, bleeping expensive Superior Electric Slo-Syn 200 step 
steppers. A NEMA 34 connected to the Star actuator direct drive with a 
Lovejoy and a NEMA 23 with a belt drive to the other axis. The builder 
for some reason put the large pulley on the motor. 

The table is HEAVY, made of nicely put together wood. It shall become 
the new seat upon which my PLM2000 mill will set, after removal of 
everything screwed down to its top. It looks deceptively weedy in the 
photos but it's around 4 feet tall. Took three people to get it into the 
truck and we had to tilt it up on one edge then down onto the tailgate 
to lift and slide it in. 

Cost? $300 cash money. :) 

Some of the other parts may migrate their way into a 3D printer I'm 
wanting to build. Need to do something with the 30 feet of 40x40mm 
aluminum t-slot extrusion and various corner plates and angle brackets 
I've been given. 

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