I put encoders directly on the screws of my knee mill. It was tricky to
mount on the y axis. I used one with a through hole and put it where the
micro dial was. I'll see how it works out if I ever get it going.

On Fri, Apr 24, 2015 at 11:16 PM, Bruce Layne <[email protected]>
wrote:

> An encoder anywhere on the ball screw would work.  It's usually easier
> to mount an encoder on the end of a ball screw or motor shaft rather
> than between the motor and the ball screw.  There are motors with a
> shaft protruding on each end and it's common practice to mount the
> encoder on the back shaft of the motor, with the shaft coupling to the
> ball screw on the other side of the motor.  That's what I was
> discussing.  There's nothing wrong with mounting the encoder on the back
> of the motor if you want to catch the common problem of missing pulses
> on a stepper motor, but an encoder on the back shaft of the motor would
> have no way to detect positional errors caused by a slipping shaft
> coupler.  It would see the motor turning as commanded, and would have no
> way to see that the screw isn't turning with the motor because the
> coupler is slipping.
>
> BTW - For very precise machines, even a large diameter ball screw is not
> "a solid screw".  There is measurable torsional twist when accelerating
> and decelerating that can cause minor positional error that is
> significant in some precise applications.  One trick that's used is to
> place an encoder on each end of the ball screw and detect the slight
> difference in rotation from one end of the screw to the other due to
> twisting.  Some math is done to compensate for the positional error that
> would be caused by the twisting ball screw between the motor and the load.
>
>
>
> On 04/24/2015 08:28 PM, Joe H wrote:
> > Bruce,
> > I"m not second guessing your suggestion, just trying to educate myself.
> > What advantage does having an encoder mounted on the lead screw on the
> end
> > opposite  of the motor  have compared to  mounting it anywhere else on
> that
> > screw? It being a solid screw, why would it matter?
>
>
>
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