On Thursday 06 August 2015 12:02:06 andy pugh wrote:

> On 6 August 2015 at 16:48, Gene Heskett <[email protected]> wrote:
> > That's good too, as is the swarf ejector disk on top of the motor. 
> > And I see you used reflective opto's for limit switches too.  Are
> > they accurate enough for homing?
>
> That disc is just how the motors are built.
> As for the optos, they worked, but I don't use them any more.
> Homing accuracy was excellent, but they tended to get contaminated.

I wondered about that, both from the point of the sensors faces being 
contaminated by coolant mist, and long term oxidation of the metal tab 
changing its reflectivity.
> I 
> prefer inductive sensors now.

Hall effect?  Well shielded from swarf, but what about any lubricants?  I 
once wrecked about a dozen hall driven keyswitches in a very expensive 
Cherry keyboard by giving them a shot of wd-40 to ease thier dragging 
from old age & dirt. 3 days later, and about 7 dead keys by then, I was 
advised by Cherry to run, don't walk, to the nearest dishwashing machine 
and run the stripped keyboard thru at least 2 cycles, one with std 
dishwasher soap and one for an insurance rinse.  That stopped 99% of the 
failures, but the keyswitch assemblies were $17 each. 3 more failed, one 
at a time, over the next month, and I rewashed it each time I had to 
replace another.  Then it was ok for another 10 years or so, until the 
CG it was used on was replaced by a pc running CG software.  And it 
could use any old $10 keyboard. But it didn't help the CG operators 
speeling a bot, you should see some of the musteakes that actually get 
on the air.  Just yesterday someone was dieing :)

The ones I see being used by you and several others are in an expoxy 
package, which may be more lubricant proof than the Cherry version, 
which was on a small ceramic subtrait the magnet rubbed on and just 
covered with a blob of Epoxy-b on the other side.  The ceramic was maybe 
20 thou thick.  The ceramic was porus enough to let the wd-40 soak thru 
from what Cherry said.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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