On 08/18/2015 07:32 AM, Gene Heskett wrote:
> Greetings all;
>
> I am getting an artifact in my carving such that when the mating pieces
> are turned around and the joints meshed, indicates the head may be
> tilted a fraction of a degree.
My method for checking this is to have a program that mills 
a circular groove in a piece of scrap.  So, it just lowers 
the cutter onto the work and then does a 360 degree orbit in 
the X-Y plane. Then, I attach a dial test indicator to a 
mount that allows me to sweep the indicator around the 
circular groove.  Since the ways on my machine have some 
wear, I get a saddle shape in the groove.  But, by comparing 
the two points at the +X and -X, and +Y and -Y, I can figure 
out what is due to tilt of the head and try to adjust it 
out.  The first time you do this, the tilt of the cutter on 
the plate causes a second-order error, so you have to repeat 
the procedure at least once.  I can get the error down to 
undetectable levels in a couple tries.  You want to make the 
orbit as large a diameter as possible given the travel 
limits of the machine.  This has the effect of magnifying 
the dial indicator readings.

Jon

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