On Thursday 29 October 2015 11:28:30 Bruce Layne wrote:

> tormach ER-20 adaptor... Those are very
> nice, but run the cost per tool up about
> $50/tool so I only have one adapter and
> 3 collets
>
>
> I suggest you search eBay for the TTS compatible collet holders from
> our Chinese communist capitalist friends.  I have a 50 position tool
> rack full of those, and I'm cheap, so they must not be anywhere close
> to $50 each.  The quality is quite good.  There is no groove for an
> ATC, but that's not a big deal for me and it'd be an easy feature to
> add on a lathe.
>
> I found them for you.  :-)  $16 each in quantities of ten on the slow
> boat.  Maybe less if you search longer than the minute I spent.
>
> www.ebay.com/itm/161733955633

Nice, and the price is quite decent, but shipping at $60 is apparently 
his profit margin. If you listen carefully you can hear the gears going 
around in my card case. And the dice rolling in the background. :)  Now 
to find some ER-20 collets at a decent price.

Anything in the under $30/kit range is from 1065 steel, and could be done 
better in a harder alloy.  I think I would probably be better off buying 
3 more of the 3 packs from LMS, so I would have the ability to hold more 
than one 1/4" tool at a time.  Using 'Merican tools, I don't often need 
a metric collet anyway.

But then I'd need to design a soft bottomed catcher bucket since its 
virtually impossible to loosen the drawbar bolt, and catch the er-20 
adapter as it freely falls out. I have had it drop, point first, 
damaging both the point and the workpiece, 3 times now.

I did find some 1/4" stop collars, so I at least have a consistent 
stickout for as long as the tool lasts.

>
> This has got me to thinking of a tool
> changer device since I am spending
> about 1/2 of my time changing tools
> & other preparatory stuffs.
>
>
> You probably already know this, but the poor man's power drawbar is an
> impact wrench to turn the drawbar.  There are pneumatic versions with
> air cylinders to push a small butterfly impact driver down as it
> spins, but I'm an electrical engineer so I like electrical solutions. 
> :-)
>
> It's hard to beat the lightweight 12V Porter Cable cordless impact
> driver from Lowe's.  It reminds me of the Heywood Banks song about the
> Garden Weasel (search YouTube) - it's half the effort and twice as
> quick!
>
> I have an old beat up Harbor Freight cordless impact wrench that a
> friend gave me to use to make a power draw bar.  I was going to wire
> it so it used full voltage for reverse and half voltage for forward,
> so it would tighten enough to hold the tool in the spindle, but would
> always be able to loosen anything it tightened.  Sort of like those
> tanks that have the highest gears in reverse so they could get out of
> a bad situation faster than they got into it.
>
> I have all the parts to make the CNC controlled power drawbar for my
> mill, including a couple of large SMC air cylinders, a stack of
> Belleville washers to tension the drawbar when the air cylinders
> aren't pushing down on it, and a big pile of steel to build the beefy
> frame that mounts to the cast head of the milling machine... just as
> soon as I get a Round Tuit.
>
> Good luck with your woodworking and have fun!
>
> On 10/29/2015 10:22 AM, Gene Heskett wrote:
> > Greetings all;
> >
> > This particular carving project uses 3 different tools which must be
> > changed 4 times per end of a board processed.
> >
> > This has got me to thinking of a tool changer device since I am
> > spending about 1/2 of my time changing tools & other preparatory
> > stuffs.
> >
> > At present, this thing has an R8 spindle, but I haven't tested to
> > see if the spindle motor has the muscle to run the draw bolt if the
> > wrench is held.  I'd assume so if the gear selection was in low.
> >
> > However, putting it in low isn't easily done by hand.  That big knob
> > on the side is big for a reason, which is to give us a good grip to
> > shift it with. It is, IMO, needlessly difficult to switch gears. I'd
> > assume it is easily replaced by a longer lever, which could then be
> > swung by a smaller motor to effect the gear change.  This is the OEM
> > spindle motor, rated at 1 HP when driven by the OEM SCR/Triac
> > controller, but with Jon's PWM servo driver with about 110 volts of
> > DC power, can be run 500 revs faster than the OEM controller I took
> > off could run it, and is full power reversible, running a G33.1
> > rigid tapping cycle very nicely. I write it to "peck" the bigger
> > taps above #10 or 5mm of course.
> >
> > So there is, for short duration efforts such as dropping the tool,
> > or pulling the next one back in, likely more than enough torque to
> > do that. Less torque needed there than in running the nut on the
> > tormach ER-20 adaptor with a big Crescent wrench which is what I am
> > presently using while the spindle is pin locked by the brake I made.
> >  Those are very nice, but run the cost per tool up about $50/tool so
> > I only have one adaptor and 3 collets (sp?).
> >
> > Does anyone have any experience with this?  Or am I just a beggar,
> > wishing for a free horse, and designing my own saddle?
> >
> > Cheers, Gene Heskett
>
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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