You're describing a VERY weak, overly complicated system.

Even small machines get pretty sloppy with that sort of linkage. Cross 
shafts have a ton of inertia and a lot less torsional stiffness than 
people think.  Belt drives have been pretty springy on even the tiny 
Shapeoko stuff, and it causes a lot of cutting distortion unless you're 
running it dead slow.

  R&P drives work exceedingly well.  The only way you'd ever link them 
would be a torsion axle all the way down the gantry and sub-belts down 
to the R&Ps- and the correctly done R&Ps do rotate and have their own 
tensioners.  So mechanically complicated and not a mechanically stiff 
solution either.

Danny

On 3/31/2016 7:36 PM, Gregg Eshelman wrote:
> For convenience and especially for operation by students, newbies and the 
> generally clueless, build or modify the gantry so both sides are mechanically 
> linked so it is Not Possible for it to get out of square.
> If you have a screw running lengthwise on both sides, Put a chain or belt and 
> idler across one end and on the other, use a center shaft with three stacked 
> sprockets so there's a chain to each screw and the third has its own belt or 
> chain to the motor.
> Another method uses racks along the sides and a shaft across with gears on 
> each end. A variation on that is with a length of roller chain fixed at the 
> ends then wrapped around sprockets and idlers in the vertical ends of the 
> gantry, with a cross shaft to drive like with the racks.
> Then there's the 'wraparound' gantry with a beam that crosses under the table 
> with a single drive down the center. The weakness there is the gantry can 
> still rack a bit freely if the bearing parts are any bit loose or aren't long 
> enough to stay self aligning. The design also needs a very stiff and strong 
> table structure due to the impossibility of having any supports except at the 
> ends.
>
> Why does anyone want a gantry that's has the built in ability to try and rack 
> and jam up when it's simple to build one where that isn't possible?
>
> It simplifies the software and the electronics, eliminating one motor and 
> driver and the need to home each side of the gantry and tweak the software to 
> keep it straight.
>
>
>
>   
>        From: "dan...@austin.rr.com" <dan...@austin.rr.com>
>   To: Enhanced Machine Controller (EMC) <emc-users@lists.sourceforge.net>
> Cc: Dewey Garrett <dgarr...@panix.com>
>   Sent: Thursday, March 31, 2016 10:13 AM
>   Subject: Re: [Emc-users] XHC-HB04 on LinuxCNC
>     
> But wouldn't that break the ability to home the gantry's sides independently?
>
> That's a huge problem.  The gantry isn't going to align itself.
>
> A relevant point of the context here is this is going into a community shop, 
> with a constant stream of new users with very limited supervision.  So "power 
> down these axes and mechanically align them" doesn't sound like a viable 
> option.  In the past I've had the stops aligned and ran the gantry into the 
> stops until both sides' steppers stalled... gently.
>     
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