So after spending the last few hours looking this thing, I have found
the following, this is a 3 phrase brush-less AC Siemens servo, with I
believe resolver (no tachometer) feedback to the drive ( for the
commutation I would believe) and the encoder I replaced just goes back
to the cnc control. As for machine rigidity, when running as it should,
this machine cuts hardened D-2 tool steel tube and pipe tooling, and
will maintain 0.0005" or better holding commanded size. The machine is
roughly a 1992, and has been running fine, up until the last few months,
when we noticed this problem.

I had the operator set it up with one of the programs that we have just
noticed this happening. WE ran it probably 5 or 6 times, and I noticed
that there is no commonality to when it happens, or the frequency as to
when it happens, whether the slide is going up, or down it is actually
doing it,

I was watching the ball screw/motor while during the cut, and it was
going up, and while it moving along at roughly 6-8 IPM, I saw the screw
make a very slight reversal, and then continue on making the cut in the
proper direction. And I saw the same while it was cutting down, the
screw was moving along nice and smoothly, then a very slight and quick
reversal, and it continued on as commanded.

This is happening on straight line moves, arcs, chamfers, any real
commanded direction, all of which is making a real mess of the customers
tooling we are trying to rework.

Absolute stumper,,,,


Rick

-- 
Thanks


Rick Lair
Superior Roll & Turning LLC
399 East Center Street
Petersburg MI, 49270
PH: 734-279-1831
FAX: 734-279-1166
www.superiorroll.com



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