Galvanic corrosion from different metals in contact with any amount of 
moisture. Running electricity through the contact makes it worse.
The only way aluminum wiring meets code is with a copper pigtail between it and 
any screwed down or push in connection. There are special crimp sleeves and 
tools to compress the aluminum and copper very tightly together, breaking the 
oxide film on the aluminum wire and sealing out oxygen and moisture so it 
doesn't oxidize again.
Most of the aluminum wire in homes got installed during a time when it was a 
lot cheaper than copper. Then breaker boxes, plugins and light switches began 
to set houses on fire.


 
      From: Dave Cole <[email protected]>
 To: [email protected] 
 Sent: Friday, October 7, 2016 10:09 AM
 Subject: Re: [Emc-users] pressure equalizer method around ball nut
   
Next question;  Why do aluminum electrical connections tend to melt down 
sometimes??  I've experienced several aluminum wire to terminal 
failures...  However most of them were made without the mandatory 
anti-corrosive paste.

Dave
   
 
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