Actually the flange in question is on the simplest end.  The other end 
of the tube has more features.  I am inexperienced in welding and may 
consider taking it to a professional.  I have welded angle iron together 
to make table frames, but in this case I feel it needs to be super 
accurate as it forms the base to the vertical riser.  At this stage I 
have made all the band saw cuts. I do have carbide inserts for my face 
mill which I will use to finish smoothing the flange that forms the 
bottom of the riser.  I will use a large endmill to square off end of 
the tube.  Since this area hasn't been welded, I will use HSS.

Thanks for the various comments, they gave needed insight.

Hubert


On 10/16/16 8:23 PM, Dave Cole wrote:
> Hubert,
>
> You might want to consider leaving the flange in place and to cut the
> tubing to shorten it/lengthen it.
> If you are making it shorter, chances are it will be stronger than needed.
> If your bandsaw makes a bad cut, mark the tubing, and grind it square.
>
> Dave
>
> On 10/15/2016 10:57 PM, hubert wrote:
>> I am wanting to cut down a 1000lb rated gantry crane to a size that will
>> fit my Shop.  This crane is made from 2" rectangular tubing.  I will do
>> the initial cutting with a Harbor Freight band saw, but I can't count on
>> it giving true 90 degree cuts.  My thoughts are to true the cut surface
>> with my mill.  I will also be cutting off the flange that will be welded
>> back on the tubing.  My thoughts were to use the mill true the surface
>> of the flange.
>>       My questions are related to the welds that I am trimming off. Will
>> they cause problems for the mill?  Is it better to use High steel or
>> carbide?
>>
>> Thanks
>> Hubert
>>
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