On 02/02/2017 09:42 AM, dragon wrote:
> Ed Fanta does rigid tapping on his CHNC. I don't believe that he has a
> breaking resistor on the VFD even. IIRC I watched the output of the
> SPINx1 and it just goes from a + voltage to a - voltage and does not
> "stop" he does have a fairly high line count BEI(?) encoder on the spindle.
>
>
Many VFDs have internal braking resistors.  The braking 
resistor is NOT specifically limited to stopping the motor.
It is used any time the bus voltage rises, as it certainly 
will when reversing the motor.  The resistor absorbs the 
energy removed while the motor is being slowed.  The braking 
resistor works great on my Bridgeport mill when doing rigid 
tapping.  Doing it on a lathe with a big chuck would make it 
even more important.  If the bus voltage rises too high 
without a braking resistor, the drive will get an 
over-voltage fault and go to coast mode, which will not be 
good for your tap or workpiece.  I used a vitreous enamel 
power resistor for the braking resistor on the Bridgeport, 
and two of them on my Sheldon (manual) lathe.  The braking 
resistors made specifically for VFDs are really expensive, 
must have something to do with safety certification or 
something.  I've heard of people using stove heating 
elements.  In fact, Haas machine tools have such an element 
in the cabinet!

Jon

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