On 23 March 2017 at 21:24, hubert <h...@hbahr.org> wrote:
> I think I will buy the camlocks and start there.  I like your split
> model but how would you machine the recesses for the cam lock? ball
> mill?  You mention making a casting.  Do you think it would accommodate
> the 40 MM size as well?

If I was to make the split version I would:
1) Make the part that bolts to the drive. Machine only the rear
register and 8x screw holes for the drive and 6 x for the front half
2) make the part that bolts to the front, bolt it on and machine the
taper with an allowance.
3) Mount on the harmonic drive, then use the drive to index round to
machine and bore the camlock cam holes and stud holes on the
horizontal axis of my mill.
4) in-situ grind the taper using the horizontal axis of the mill.

My casting is only wide enough for the 25 size. Even the 25 is wider
than my T-slot table.
https://goo.gl/photos/E3qxr2sGSaSodqJo8


-- 
atp
"A motorcycle is a bicycle with a pandemonium attachment and is
designed for the especial use of mechanical geniuses, daredevils and
lunatics."
— George Fitch, Atlanta Constitution Newspaper, 1916

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