On 3/23/17 10:01 AM, andy pugh wrote:
>
> I have modelled the D1-5 nose and attempted to fit the 74mm PCD holes
> in. It's not pretty. two of the holes are impossible, I think, and the
> others need to be counterbored so deep that the heads are lower than
> the D1 cams (or they have to go through them). And they eat into the
> retaining taper.
> http://a360.co/2nMOEnm should let you view the 3D-model of the D1-4.
>
> I think that the answer would be to make the dummy-spindle-nose in two
> parts, one that bolts to the harmonic drive, and then a second section
> that bolts to that which has the taper.
> (then in-situ grind the locating taper, ideally).
>
Thank you for the the 3D-model of a split D1-5 model spindle nose.
What was your source of the D1-5 dimensions?
Since I am doing this for an FHA-40C my PCD is 112MM right under the 
CAMS.  In this case
I think I will be using a thicker bottom plate and counter sinking some 
Flat Head M10 bolts.
How much material would you recommend between the head of the bolt and 
the Mounting plate, I am a computer engineer not a mechanical engineer.
I am planning to use the center piece that I am carving out of the 11" 
dia x 3" thick grey cast Iron round, that I am using to make the housing 
for my actuator.  This should leave me about a 160mm x 76.2mm of stock 
to make the two piece nose.

Any comments or suggestions would be appreciated.
Hubert

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