On Monday 24 April 2017 07:52:55 Marius Alksnys wrote: > A month ago one machine with LinuxCNC and Mesa cards: one 5i25 and one > 7i77 started bringing errors(1) each time program was started. Then I > re-flashed 7i77 using ./update_7i77 script from mesanet page. It fixed > the problem.. till today. Today I got similar errors(2). And again, > reflashing 7i77 fixed the problem. > > What could be the reason for that? > > The system: debian wheezy 32-bit, 3.4-9-rtai-686-pae #1 SMP PREEMPT > Debian 3.4.55-4linuxcnc i686 GNU/Linux > LinuxCNC latest stable: 2.7.8
My first impression is noise getting into the serial data stream. But then you said reflashing the 7i77 fixed it. My gut says that whatever you did, like removeing the card to reflash it, may have refreshed a bad connection. I'd start by making sure the single point grounding is good by inspecting it with an o-scope. That may not be it, but its the first thing I'd check. And while I was checking that, any IDC ribbon cable connections would get another squeeze in the vice. At nearly crush it pressures with a thin sheet of wood to protect it from the vices gripper pattern on the faces of the jaws. One of my 5i25 to bob cables failed in a similar manner a year ago, and it appeared I could have slipped a piece of onion skin paper in the gap. A trip to the vice fixed it right up, and its still working. Another thought, before you reflash, would be to do a verify first just to see if its gotten forgetfull. > ============================================== > Error log 1: > ============================================== > ... > Issuing EMC_TRAJ_LINEAR_MOVE -- ( +220,+120, > +0,143.598809,-5712.000000,201.155000,0.000000,0.000000,0.000000,0.000 >000,0.000000,0.000000, +2,39.265845,167.159835,2407.101626, +0, > -1,) > Motion id 104 took 0.075971 seconds. > Outgoing motion id is 1917. > Issuing EMC_TRAJ_LINEAR_MOVE -- ( +220,+120, > +0,143.577809,-5715.000000,201.050000,0.000000,0.000000,0.000000,0.000 >000,0.000000,0.000000, +2,39.174931,166.772800,2401.528313, +0, > -1,) > Motion id 105 took 0.080856 seconds. > Outgoing motion id is 1918. > Issuing EMC_TRAJ_LINEAR_MOVE -- ( +220,+120, > +0,143.557809,-5718.000000,200.981000,0.000000,0.000000,0.000000,0.000 >000,0.000000,0.000000, +2,39.161224,166.714447,2400.688035, +0, > -1,) > hm2/hm2_5i25.0: Encoder 0: quadrature count error > emc/task/taskintf.cc 617: Error on axis 1, command number 2494 > emc/task/taskintf.cc 617: Error on axis 2, command number 2494 > Motion id 106 took 0.061546 seconds. > Motion id 0 took 0.000000 seconds. > Outgoing motion id is 2919. > joint 1 following error > joint 2 following error > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (31) > LBPCOM Fault > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (30) > Illegal Remote Mode > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (29) > Under Voltage > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (28) > Over Voltage > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (27) > Over Current > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (26) > Over Temperature > > Issuing EMC_TASK_PLAN_SYNCH -- ( +516,+12, +0,) > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (25) No > Enable > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (24) > Watchdog Fault > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.0 error = (8) > Remote fault > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (31) > LBPCOM Fault > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (30) > Illegal Remote Mode > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (29) > Under Voltage > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (28) > Over Voltage > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (27) > Over Current > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (26) > Over Temperature > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (25) No > Enable > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (24) > Watchdog Fault > > hm2/hm2_5i25.0: Smart serial card hm2_5i25.0.7i77.0.1 error = (8) > Remote fault > > hm2/hm2_5i25.0: Encoder 0: quadrature count error > > > > > ============================================== > Error log 2 - png file attached > ============================================== Cheers, Gene Heskett -- "There are four boxes to be used in defense of liberty: soap, ballot, jury, and ammo. Please use in that order." -Ed Howdershelt (Author) Genes Web page <http://geneslinuxbox.net:6309/gene> ------------------------------------------------------------------------------ Check out the vibrant tech community on one of the world's most engaging tech sites, Slashdot.org! http://sdm.link/slashdot _______________________________________________ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users
