This is a G76 canned cycle and I usually enter 1 (sometimes 2) spring passes.  
The spring pass(es) take no material so this isn’t a deflection problem.  

My theoretical thread depth was 0.0255.  I ended up needing to set it to 
0.0280, but once set it cuts correctly and repeatably.  

I thought it was interesting that 0.0280 - 0.0255 is .0025.  .0025 is extremely 
close the distance between a 0.06mm radius tool and the imaginary tip of that 
tool ((0.00236 to be precise) ….Coincidence?

-Tom

> On Jun 4, 2017, at 9:56 PM, Jon Elson <jonelson...@gmail.com> wrote:
> 
> 
> On 06/04/2017 08:22 PM, tom-...@bgp.nu wrote:
>>  I have to increase the depth a couple thou and re-cut the thread to cut it 
>> deep enough.
> Due to machine spring as well as workpiece deflection, a second pass without 
> even changing the X depth will take off some material.  So, if you turn it 
> down, measure, and then feed in a few thousandths in Z and cut again and get 
> the desired depth, that will get you a too shallow cut if you try to cut at 
> the same Z depth on the next part.
> 
> Jon
> 
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