On Wednesday 26 September 2018 17:22:01 Chris Albertson wrote:

> ---------- Forwarded message ---------
> From: Gene Heskett <ghesk...@shentel.net>
> Date: Wed, Sep 26, 2018 at 12:08 AM
> Subject: Re: [Emc-users] More on bed wear fix
> To: <emc-users@lists.sourceforge.net>
>
>
> But finding a camera chip big enough to shine these laser's on so that
>
> > the laser stays on the imaging chip cannot be found in an integrated
> > package that will plug into the 15 pin connector on a pi. The laser
> > beams are 10x the size of the imaging chips even if they're
> > perfectly aligned.
>
> What?   If I buy a normal green laser pointer the green spot is about
> 1mm in dimmer.   If I place a 0.01 pinhole in the path of the laser
> the spot is pretty close to 0.01.  As for a camera that plugs into a
> Raspberry Pi, any USB web cam will do. But I'd use a notebook PC
> rather then the Pi.    What you probably want is not to shine the beam
> on the sensor but have a glass or plastic target and use a $20 USB
> microscope to focus on the target. Glass is good because it will
> reflect 99% of the laser light away and not blind the camera.
>
> As you move the carriage the laser spot should move on the target and
> the USB microscope will image the back side of the target and you can
> measure the movement by counting pixels, Software can do better by
> doing some curve fitting.   Even if the bed is very bad I doubt the
> laser spot move even 0.5mm
>
> If the laser spot looks huge, perhaps what you have is a small spot
> that overloads the sensor.

I am looking at the spot with my eyes. I can see the individual dots, 
probably 40 of them. If I could restrict it with a pinhole on the laser 
to block most of the dots, that would be great, but even with edm I 
don't think I could make a pinhole that small.
 
> The target may need to do some serious 
> amount of attenuation.

I have a polarizing variable filter with a range from ND-2 to ND-400 
coming.

  > And while I said "USB "microscope" I bet a 
> magnifier hot glued to a web cam works.  But I did buy a $10
> microscope and the image is poor but I can inspect the solder joints
> on SMT parts,  A medium size SMT resister pretty much fills frame,
> these things are on eBay for $9 to $35 and they all appear to the the
> same.

Humm, more experimentation seems in order. I have drills down to #80, and 
yards of Reynolds wrap, which might get me down to a usable spot size.
> Pretty much everyone who wants to measure displacement from a line
> uses a laser.   It is hard to find a better reference line
>
> If your bed where really bad Just put a steel rule in the tool holder
> and eye-ball the laser spot in the rule, maybe use a loupe to read it.
>
> Something is wrong if the laser spot is large.

Its way too big at the source, and 2 of them (different brands) are doing 
it.  The pinhole at the src seems like a good starting point.

[...]

-- 
Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>


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