Pity this guy claims he's lost the cad files.  Seems a pretty good 3D printed 
harmonic drive.
https://youtu.be/t4hW6lZYaQk


> -----Original Message-----
> From: andrew beck [mailto:andrewbeck0...@gmail.com]
> Sent: May-17-20 12:05 AM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Cheaper than normal FHA-25B
> 
> I saw the fusion360 option.
> 
> And I know solidworks can do that too.
> 
> I would definitely want to mathematically calculate it.  Seems a waste to
> introduce error on the first step lol. Especially if I don't have to.
> 
> Might be a good idea to 3d print the first one and then make a big proper
> one from high tensile steel and needle roller bearings.
> 
> Once I get to it I will post it here and on the forum.
> 
> Have a cnc lathe to retrofit first haha.
> 
> Now that this mill is almost done.
> 
> 
> Regards
> 
> Andrew
> 
> On Sun, May 17, 2020, 6:23 PM Chris Albertson <albertson.ch...@gmail.com>
> wrote:
> 
> > There are two good tutorials on designing the gears.  Both depend more on
> > geometric construction than math.   They first generate some points then
> > fit a spine.  I've read this is not-exact but the error can be as small as
> > you like.  Just make more points and the spline gets better.
> >
> > Going into the design you need to know what reduction you want and the size
> > of the pins.  For the pin size just use whatever drill rod you have.
> >
> > The second video uses Fusion360. The first one assumes any generic CAD
> > system. These are not nearly as hard to design as involute gears
> >
> >
> >
> > https://youtu.be/guvatctnjww
> > https://youtu.be/jQ6LQBFZXmU
> >
> > Robots are a good reason to own a CNC milling machine.   I want one of
> > these
> > https://youtu.be/G6fMV1UPzkg?t=76
> > Seriously, they are just 12 motors, 12 gear reductions and a big LiPo
> > battery.  The motors come from quad-copter drones.
> >
> >
> > On Sat, May 16, 2020 at 10:34 PM andrew beck <andrewbeck0...@gmail.com>
> > wrote:
> > >
> > > Hey Chris.
> > >
> > > That's awesome.  I was just looking at that video lol.
> > >
> > > Do you know how he is designing these.  I know that the lobes are
> > > calculated by a  equation.
> > >
> > > It would be good to see the equations that go into this and any plug-ins
> > he
> > > uses etc.
> > >
> > > I'm quite keen to build one of these.  Like you for robotics or just
> > > anything.   And of course my 4th axis on the VMC
> > >
> > > Regards
> > >
> > > Andrew
> > >
> > > On Sun, May 17, 2020, 4:39 PM Chris Albertson <albertson.ch...@gmail.com
> > >
> > > wrote:
> > >
> > > > Paul Gould is doing good work with these reduction drives.   This video
> > > > shows how a triple reduction system works and just how simple it is.
> > > >
> > > > Note that all the points of contact with the plastic lobes are ball
> > bearing
> > > > units.    This unit is about as complex as they get and it is still
> > easy to
> > > > see how it works.   But do notice there must be three dozen bearings
> > total.
> > > > At the end of the video where he spins the drive with the drill you can
> > see
> > > > the bearings all around the outside of the gear rotate.    This is not
> > > > required.  Those can be made with pins or you can use a machined ring
> > > > gear.
> > > >
> > > > https://youtu.be/ewoUsVMFWfU
> > > >
> > > > My use case for these is robotics but there is such a large overlap
> > between
> > > > robots and machine tools.   I am building both a power steering system
> > for
> > > > a robot self-drive car and a z-axis for a Harbor Freight mini mill.   I
> > use
> > > > the same motor and drive electronics for both of these.  The only
> > > > difference is the mill uses a 16mm ball screw and the car uses spur
> > gears
> > > > But the same NEMA23 motor.   Paul is working on walking robots but
> > there is
> > > > no reason not to use one of his knee joints as an A-axis in a mill.  In
> > > > both cases you put a 2000 PPR encoder on it can use closed loop
> > control.
> > > >
> > > >
> > > >
> > > > On Sat, May 16, 2020 at 7:53 PM andrew beck <andrewbeck0...@gmail.com>
> > > > wrote:
> > > > >
> > > > > Chris
> > > > >
> > > > > So do they use some needle roller bearings that run on the lobes or
> > > > > something?
> > > > >
> > > >
> > > > _______________________________________________
> > > > Emc-users mailing list
> > > > Emc-users@lists.sourceforge.net
> > > > https://lists.sourceforge.net/lists/listinfo/emc-users
> > > >
> > >
> > > _______________________________________________
> > > Emc-users mailing list
> > > Emc-users@lists.sourceforge.net
> > > https://lists.sourceforge.net/lists/listinfo/emc-users
> >
> >
> >
> > --
> >
> > Chris Albertson
> > Redondo Beach, California
> >
> > _______________________________________________
> > Emc-users mailing list
> > Emc-users@lists.sourceforge.net
> > https://lists.sourceforge.net/lists/listinfo/emc-users
> >
> 
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