On Tuesday 02 June 2020 18:22:20 Chris Albertson wrote:

> Cura has about 200 settings that you can change.   You might try
> printing on a raft or using say 50% infill density and Gyroid pattern 
> I print small gears with 1.6 wall thickness.   Slowing the speed to
> 30mm/sec works some times
>
That last was so disappointing that I now have a 12 tooth gear, with a 
hub 12mm high, printing at 30mm and 100% infill.  That of course 
disclosed that I wasn't anywhere near close enough to the bed for 
adhesion, so I raised the rear of it about a turn of the wheels.  Then 
it started sticking.  But there so little spring left to lift the bed 
that I'm going to modify the z switch to lower it another 1/8 ", which 
will compress the springs and make them far more repeatable.

> There are so many things to get right it will take a long time.  
> Everyone goes through the same learning curve.    Then test the parts
> and see how they fail and learn how to design for plastic.,  Hint, The
> strength is in the skin, not the core and use plenty of big fillets.

Or in the case of hubs, more diameter and a much higher percentage of 
infill.

> Look at Cura's "marketplace" and find the plug-in that gives help or
> explanations for each setting.   Then a box pops up with some info
> when you point as say "alternate walls"

On other item I didn't yet diddle is z step, I see its .12mm but every 
reference is for .10mm with a .4mm nozzle.  That will effect infill 
density too I expect.

So we'll waste an once of plastic and see how this one works.  I can't go 
much finer as the gcode grows rather exponentially, its now 90% of that 
8GB card they sent.  So as I've 3 brand new 64G cards here, and I see a 
max of 32GB mentioned, I'm wondering what a 64G card will do to it.  But 
cards are cheap at even Wallies as long as its not a SanDisk.  They are 
cheap too, but the limited life makes them very expensive.

> "support" is going to be needed for the upper flange.  But you need
> support parameters that allow it to be removable but still do a good
> job.
>
> You might use a full 1Kg spool of plastic learning.  I look at my old
> parts and some are not very good.

Yes, this is all new to me, and I expect there will be a cost.

Thanks Chris. Stay well now.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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