On Fri, 24 Jul 2020 at 12:23, andrew beck <andrewbeck0...@gmail.com> wrote:
>
> Oops sorry Andy yep I missed it.  Just had a look now.  Sounds like I need
> to set up one of my cnc mills as a gear hobber

Those are zero-lead profiled cutters. You can use those on any mill
(or lathe, in many cases)

You can also use the rack-form cutter from those sets to generate
teeth one-by-one on a CNC milling machine:
https://youtu.be/SJQtx80euGM?t=172
(or, as shown in that video, a single-point tool)

Or you can go the whole way and hob on your CNC mill, with spiral
hobs. If you can set the work and spindle at the required angle.
Vertical mill, poor video:
https://youtu.be/ZhICrb0Tbn4
Horizontal mill, better video
https://youtu.be/xdE46yvckbM

Your ball-nose mill approach,  though, is the only easy way I know of
to make bevels, especially spiral bevels, without a specialised
machine.

-- 
atp
"A motorcycle is a bicycle with a pandemonium attachment and is
designed for the especial use of mechanical geniuses, daredevils and
lunatics."
— George Fitch, Atlanta Constitution Newspaper, 1912


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