On Thursday, December 16, 2021 1:10:30 PM EST John Dammeyer wrote:
> A pencil line on both outer ring gears.  The Blue 100 gear held tight.  Turn
> the Red Planetary cluster shaft and the Green 101 gear turns slowly.
> 
> The assembly needs better mounting before backlash can be verified.  This
> design does look like it would be functional with a smaller 0.5 module gear
> set with the ring gear holding at least 135T so that the 'rack' cutter can
> be used.  Largest set I have is 1.0module.
> 
> I'm waiting for the Size 32 Chuck and collet set to connect onto my brand
> name Harmonic Drive which is already connected as the 4th axis for my LCNC
> system.  It will be interesting to see if I can design a powered tool to
> hold the cutter for milling the ring gears.   And maybe upgrade my pattern
> for the Harmonic Drive to allow horizontal mounting.  Something Andy
> doesn't need because he's got the horizontal mill.
> 
> Meanwhile, figure out how to mount this huge monstrosity.
> 
> John

Sweet John. Can you show us a pix from the blue side?  And are the top and 
bottom pinions the same tooth count with the difference in the outer rings 
only?

Thanks John. I am encouraged to see if I can make a smaller one when my 
printer is working again.
> 
> > -----Original Message-----
> > From: Todd Zuercher [mailto:to...@pgrahamdunn.com]
> > Sent: December-16-21 8:19 AM
> > To: Enhanced Machine Controller (EMC)
> > Subject: Re: [Emc-users] Harmonic Drive
> > 
> > DP is just the invers of module.
> > 
> > 19tooth, 1.25module "should" be the right size sun gear for the 101/41
> > gear set, and 20tooth would be the one for the 100/40 set. But using them
> > as ordinary planetary sets only gives a max gear ratio of about 37.9 to
> > one running them compounded (6:1 * 6.316:1) Here is a nice site for
> > playing with ordinary planetary gear sets.
> > http://www.thecatalystis.com/gears/
> > 
> > However adding a sun gear to the input side of the original idea to turn
> > the planet carrier instead of turning the carrier directly, might be a
> > good idea (If you want huge gear reduction).  That would add a 6:1 gear
> > reduction multiplying the reduction significantly. (End result would be a
> > whopping 404:1 gear reduction.)  Holy crap that might just be getting a
> > little out of hand.  (How much reduction were we after in the beginning?)
> > 
> > Here is a website that has the mathematical formulas for calculating a
> > whole bunch of planetary gear arrangements.  Including the two we are
> > talking about here.  The original idea is case#13 and this new one with
> > the added sun gear input is case#15.
> > https://www.engineersedge.com/gears/planetary_epicyclic_gear_13736.htm
> > 
> > 
> > Todd Zuercher
> > P. Graham Dunn Inc.
> > 630 Henry Street
> > Dalton, Ohio 44618
> > Phone:� (330)828-2105ext. 2031
> > 
> > -----Original Message-----
> > From: John Dammeyer <jo...@autoartisans.com>
> > Sent: Thursday, December 16, 2021 2:54 AM
> > To: 'Enhanced Machine Controller (EMC)' <emc-users@lists.sourceforge.net>
> > Subject: Re: [Emc-users] Harmonic Drive
> > 
> > [EXTERNAL EMAIL] Be sure links are safe.
> > 
> > The AlibreCAM Gear generator doesn't accept module.  Instead it wants
> > number of teeth and pitch diameter.
> > 
> > So I whipped up a spreadsheet that converts say the module 1.25 that Todd
> > used and chose 19 teeth for the sun gear.  That appears to be the right
> > size pitch diameter for the test setup.  At least when I check it out
> > with my calipers.  But of course 19T don't fit.  It has to be 20T and
> > that then physically doesn't fit.
> > 
> > So creating a true planetary set with all the gears fitting appears to be
> > a bit more difficult.
> > 
> > John
> > 
> > > -----Original Message-----
> > > From: Gregg Eshelman via Emc-users
> > > [mailto:emc-users@lists.sourceforge.net]
> > > Sent: December-15-21 8:22 PM
> > > To: Enhanced Machine Controller (EMC)
> > > Cc: Gregg Eshelman
> > > Subject: Re: [Emc-users] Harmonic Drive
> > > 
> > > Does FreeCAD's gear wizard support both Diametral Pitch and Module gears
> > > now?> > 
> > >     On Wednesday, December 15, 2021, 04:36:00 PM MST, John Dammeyer 
<jo...@autoartisans.com> wrote:
> > >  I still haven't been able to make a simple circle in FreeCAD.  I keep
> > > 
> > > looking for the Alibre way of doing it which for my brain has always
> > > been close to perfect.  Never could use AutoCAD and I find> 
> > Fusion360 confusing .
> > 
> > > However the gear tool is quite nice in FreeCAD.
> > > 
> > > I'm still having some problem visualizing exactly how the gears turn
> > > to create 67:1.  So I thought I'd blow a bunch of money on filament and
> > > print them.  In hindsight I should have expanded the pinion> 
> > holes to 22mm since that's a standard (cheap) bearing size.
> > 
> > > Too late now.  Just over 2 hours before the other 4 are done.  I could
> > > make some tubes that hold smaller diameter ones.    Or just play with
> > > the motion here first.  See how it works and then decide if I want to
> > > use my module 1.0mm cutters to make them out of metal.
> > > 
> > > Or just print ones with inset relief to hold 8x22x7 standard bearings.
> > > John
> > > 
> > > 
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Cheers, Gene Heskett.
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author, 1940)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>





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