Hi Gene,
Not sure about why a 4 pinion is any better than 3.  Also now, as I research 
more Youtube videos, which I should have done before I started printing, is 
whether Todd's model was complete.

https://youtu.be/-VtbSvVxaFA

Seems like all the others use a sun gear in the middle driven by the motor.  He 
didn't include one.  But then that's why I'm printing this.  Because I really 
don't understand how this is driven.

John

> [...]
> The 4 pinion model intrigues me, so I may. when my printer parts get here,
> rethink my A axis design. By making the output disk fit directly on the shaft
> of the axle after superglueing the existing belt pulley to it, or locktite as
> the case may be. It fits on the axle shaft with a single machined into the 
> bore
> key, and that key is schloppy, hence the superglue or locktight.  Or maybe
> print the output disk with a bigger key. The schlop as it is, gradually
> loosens the retainer nut until it has about a degree of backlash.
> The axle is lower than the motor shaft, in this A drive and putting the drive
> inline with the motor shaft restricts the max diameter since the gantry bottom
> should clear it if it gets that far to the rear. That restricts me to about a
> 90mm OD for the whole thing.
> 
> By moving it to the axle shaft, I have about 30mm additional room to play, or
> 120 mm and will still have 2 or 3mm clearance to the mounting bed.
> 
> I have a bag of 6.5x17x7mm bearings to use for the pinions.
>  I'll still use BB's for the outer bearing of the output disk. Or if I make
> the disk thick enough, the axle bearings will suffice.
> 
> But no openscad work will be done until my printer repairs arrive, and I just
> got notice from fedex that the expected Friday delivery will be delayed. CZ is
> a fur piece away from Weston WV.
> 
> I don't see a way, with these small a bearings for the pinions, that I can do
> the pinion disk in one piece. its going to have to be a sandwich in order to
> support the pinions with adequate rigidity. For pinion disk bearings I have a
> few 7mm wide, 35mm bore, 47mm OD that should stand at least 1000 rpms for
> the input shaft turning the pinion disk.
> 
> Question: This little bearing I have a bunch of seems to have a high wear
> rate. Since the pinions have room for an even bigger bearing than the std
> skate wheel mentioned above, is there another sweet spot pricewise with a 10
> or 12mm bore?
> 
> With that big a bore, the pinion driver disk could be made with substantial
> posts, and only one sided and still be rigid enough.  Just thinking out loud.
> 
> Cheers, Gene Heskett.



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