I'd mill it down do within 1 or 2 mm of the bottom of the material and then
swap to a smaller cutter to remove just the outer of the thinner material
and leave 3 supporting tabs.  Remove the centre piece by hand  and then do
a single full depth cleanup pass.

I do this a lot when routing sheet MDF

On Tue, 28 Feb 2023 at 21:46, Matthew Herd <herd.m...@gmail.com> wrote:

> You could use a slotting strategy and tabs (at the bottom) to retain the
> piece if you wanted to save the material.  Then cut the tabs out by hand.
> Optionally do another finish pass after manual removal if the wall surface
> matters.  But I’d probably just use an adaptive strategy to turn it into
> chips.  Easier and probably faster.  As long as you can clear the chips
> without standing there with an air gun or vacuum.
>
>
> > On Feb 28, 2023, at 3:53 PM, Todd Zuercher <to...@pgrahamdunn.com>
> wrote:
> >
> > I need to mill about a 3.75" hole through a piece of aluminum about
> 1.75" thick.  What is the best strategy to accomplish this on a cnc mill.
> Is it best to us a pocketing strategy and mill out the entire hole from the
> center out, or would it be better to use some kind of cutting strategy and
> mill some size slug out of the middle?  I can see the first option being
> simpler, but the 2nd option saves a potentially useful piece of material,
> but with the added complication of how to hold and prevent the chunk of
> scrap from wreaking havoc when cut free.
> >
> > Todd Zuercher
> > P. Graham Dunn Inc.<http://www.pgrahamdunn.com/index.php>
> > 630 Henry Street
> > Dalton, Ohio 44618
> > Phone:  (330)828-2105ext. 2031
> >
> >
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>
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