Hi Todd,
I'm the not an expert and I have no idea about the cutting speeds or depth of 
cut but here's one idea for you.  Generated by AlibreCAM (Unsupported MecSoft 
VisualCAM) you can program a hole profile to have tabs that hold the middle 
piece.

I created a 5"x5" piece 1.75" thick.  Created a 3.75" hole through it.  Then 
profiled the inside of the hole with conventional milling.

I've attached a screen shot and the generated G-Code.  Hope that helps.
John Dammeyer

> -----Original Message-----
> From: Todd Zuercher [mailto:to...@pgrahamdunn.com]
> Sent: February-28-23 12:54 PM
> To: Enhanced Machine Controller (EMC)
> Subject: [Emc-users] Milling Strategies?
> 
> I need to mill about a 3.75" hole through a piece of aluminum about 1.75" 
> thick.  What is the best strategy to
> accomplish this on a cnc mill.  Is it best to us a pocketing strategy and 
> mill out the entire hole from the center
> out, or would it be better to use some kind of cutting strategy and mill some 
> size slug out of the middle?  I
> can see the first option being simpler, but the 2nd option saves a 
> potentially useful piece of material, but
> with the added complication of how to hold and prevent the chunk of scrap 
> from wreaking havoc when cut
> free.
> 
> Todd Zuercher
> P. Graham Dunn Inc.<http://www.pgrahamdunn.com/index.php>
> 630 Henry Street
> Dalton, Ohio 44618
> Phone:  (330)828-2105ext. 2031
> 
> 
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> Emc-users mailing list
> Emc-users@lists.sourceforge.net
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Attachment: HoleProfile_2 1_2 Axis Profiling.ngc
Description: Binary data

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