It seems like a slotting tool path would be the way to go. Tabs to hold the
center in place has been suggested but it could be accomplished also with
the masking tape and super glue method:
https://www.youtube.com/watch?v=e-coDYZCmEw


On Tue, Feb 28, 2023 at 4:26 PM Robin Szemeti via Emc-users <
emc-users@lists.sourceforge.net> wrote:

> I'd mill it down do within 1 or 2 mm of the bottom of the material and then
> swap to a smaller cutter to remove just the outer of the thinner material
> and leave 3 supporting tabs.  Remove the centre piece by hand  and then do
> a single full depth cleanup pass.
>
> I do this a lot when routing sheet MDF
>
> On Tue, 28 Feb 2023 at 21:46, Matthew Herd <herd.m...@gmail.com> wrote:
>
> > You could use a slotting strategy and tabs (at the bottom) to retain the
> > piece if you wanted to save the material.  Then cut the tabs out by hand.
> > Optionally do another finish pass after manual removal if the wall
> surface
> > matters.  But I’d probably just use an adaptive strategy to turn it into
> > chips.  Easier and probably faster.  As long as you can clear the chips
> > without standing there with an air gun or vacuum.
> >
> >
> > > On Feb 28, 2023, at 3:53 PM, Todd Zuercher <to...@pgrahamdunn.com>
> > wrote:
> > >
> > > I need to mill about a 3.75" hole through a piece of aluminum about
> > 1.75" thick.  What is the best strategy to accomplish this on a cnc mill.
> > Is it best to us a pocketing strategy and mill out the entire hole from
> the
> > center out, or would it be better to use some kind of cutting strategy
> and
> > mill some size slug out of the middle?  I can see the first option being
> > simpler, but the 2nd option saves a potentially useful piece of material,
> > but with the added complication of how to hold and prevent the chunk of
> > scrap from wreaking havoc when cut free.
> > >
> > > Todd Zuercher
> > > P. Graham Dunn Inc.<http://www.pgrahamdunn.com/index.php>
> > > 630 Henry Street
> > > Dalton, Ohio 44618
> > > Phone:  (330)828-2105ext. 2031
> > >
> > >
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> >
> >
> >
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