Hi,

I've got my basic setup working and have made some cuts. Time to add
the limit switches. For now, I've added one switch on Z+. This
should act as a limit and homing switch. It's sort-of working but…

When I'm homing the Z axes (joint 2), the machine correctly moves
towards the switch, the machine stops and I get:

  joint 2 on limit switch error
  emc/task/taskintf.cc 976: Error on joint 2, command number 95

So this doesn't seem correct. It appears that it acts mainly as a
limit switch and doesn't quite double-up as homing switch. Likely
due to misconfiguration on my side.

I also observed that it shuts off all movement, not only movement
towards Z+ if the switch triggers. Not sure if that's by design or
another sign of misconfiguration.

I've read

  https://linuxcnc.org/docs/html/config/ini-homing.html

but frankly, that's a lot to digest. Find my configuration attached.
What do I need to change so I can use this single switch for homing
as well as a limit switch?

Marco
loadrt [KINS]KINEMATICS
loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD 
num_joints=[KINS]JOINTS
loadrt hostmot2
loadrt hm2_spix config=" num_encoders=0 num_pwmgens=1 num_stepgens=5 
sserial_port_0=0xxxxx" 
setp    hm2_7c80.0.watchdog.timeout_ns 5000000
loadrt pid names=pid.x,pid.y,pid.y2,pid.z,pid.s
loadrt limit1 count=2
loadrt ilowpass count=2
loadrt mult2 count=2

addf hm2_7c80.0.read          servo-thread
addf motion-command-handler   servo-thread
addf motion-controller        servo-thread
addf pid.x.do-pid-calcs       servo-thread
addf pid.y.do-pid-calcs       servo-thread
addf pid.y2.do-pid-calcs      servo-thread
addf pid.z.do-pid-calcs       servo-thread
addf pid.s.do-pid-calcs       servo-thread
addf hm2_7c80.0.write         servo-thread

net digital-out-0 motion.digital-out-00 => 
#net flood-output iocontrol.0.coolant-flood =>
loadrt not count=1
addf not.0 servo-thread
#net ssr0out not.0.out hm2_7c80.0.ssr.00.out-02
#net motion-is-enabled => not.0.in

# external output signals

# --- MACHINE-IS-ENABLED ---
net machine-is-enabled  =>     hm2_7c80.0.ssr.00.out-00

# external input signals

net min-home-x          <=  hm2_7c80.0.inmux.00.input-15
net max-home-y          <=  hm2_7c80.0.inmux.00.input-14
# net max-home-z          <=  hm2_7c80.0.inmux.00.input-13-not
net max-home-z          <=  hm2_7c80.0.inmux.00.input-13
net probe-in            <=  hm2_7c80.0.inmux.00.input-23
net estop-ext           <=  hm2_7c80.0.inmux.00.input-22-not

net max-home-z <= hm2_7c80.0.inmux.00.input-13
net max-home-z => joint.2.home-sw-in
net max-home-z => joint.2.pos-lim-sw-in

#*******************
#  AXIS X JOINT 0
#*******************

setp   pid.x.Pgain     [JOINT_0]P
setp   pid.x.Igain     [JOINT_0]I
setp   pid.x.Dgain     [JOINT_0]D
setp   pid.x.bias      [JOINT_0]BIAS
setp   pid.x.FF0       [JOINT_0]FF0
setp   pid.x.FF1       [JOINT_0]FF1
setp   pid.x.FF2       [JOINT_0]FF2
setp   pid.x.deadband  [JOINT_0]DEADBAND
setp   pid.x.maxoutput [JOINT_0]MAX_OUTPUT
setp   pid.x.error-previous-target true
# This setting is to limit bogus stepgen
# velocity corrections caused by position
# feedback sample time jitter.
setp   pid.x.maxerror 0.012700

net x-index-enable  => pid.x.index-enable
net x-enable        =>  pid.x.enable
net x-pos-cmd       =>  pid.x.command
net x-pos-fb        =>  pid.x.feedback
net x-output        <=  pid.x.output

# Step Gen signals/setup

setp   hm2_7c80.0.stepgen.00.dirsetup        [JOINT_0]DIRSETUP
setp   hm2_7c80.0.stepgen.00.dirhold         [JOINT_0]DIRHOLD
setp   hm2_7c80.0.stepgen.00.steplen         [JOINT_0]STEPLEN
setp   hm2_7c80.0.stepgen.00.stepspace       [JOINT_0]STEPSPACE
setp   hm2_7c80.0.stepgen.00.position-scale  [JOINT_0]STEP_SCALE
setp   hm2_7c80.0.stepgen.00.step_type        0
setp   hm2_7c80.0.stepgen.00.control-type     1
setp   hm2_7c80.0.stepgen.00.maxaccel         [JOINT_0]STEPGEN_MAXACCEL
setp   hm2_7c80.0.stepgen.00.maxvel           [JOINT_0]STEPGEN_MAXVEL

# ---closedloop stepper signals---

net x-pos-cmd    <= joint.0.motor-pos-cmd
net x-vel-cmd    <= joint.0.vel-cmd
net x-output     <= hm2_7c80.0.stepgen.00.velocity-cmd
net x-pos-fb     <= hm2_7c80.0.stepgen.00.position-fb
net x-pos-fb     => joint.0.motor-pos-fb
net x-enable     <= joint.0.amp-enable-out
net x-enable     => hm2_7c80.0.stepgen.00.enable

# ---setup home / limit switch signals---

net min-home-x     =>  joint.0.home-sw-in

#*******************
#  AXIS Y JOINT 1
#*******************

setp   pid.y.Pgain     [JOINT_1]P
setp   pid.y.Igain     [JOINT_1]I
setp   pid.y.Dgain     [JOINT_1]D
setp   pid.y.bias      [JOINT_1]BIAS
setp   pid.y.FF0       [JOINT_1]FF0
setp   pid.y.FF1       [JOINT_1]FF1
setp   pid.y.FF2       [JOINT_1]FF2
setp   pid.y.deadband  [JOINT_1]DEADBAND
setp   pid.y.maxoutput [JOINT_1]MAX_OUTPUT
setp   pid.y.error-previous-target true
# This setting is to limit bogus stepgen
# velocity corrections caused by position
# feedback sample time jitter.
setp   pid.y.maxerror 0.012700

net y-index-enable  <=> pid.y.index-enable
net y-enable        =>  pid.y.enable
net y-pos-cmd       =>  pid.y.command
net y-pos-fb        =>  pid.y.feedback
net y-output        <=  pid.y.output

# Step Gen signals/setup

setp   hm2_7c80.0.stepgen.01.dirsetup        [JOINT_1]DIRSETUP
setp   hm2_7c80.0.stepgen.01.dirhold         [JOINT_1]DIRHOLD
setp   hm2_7c80.0.stepgen.01.steplen         [JOINT_1]STEPLEN
setp   hm2_7c80.0.stepgen.01.stepspace       [JOINT_1]STEPSPACE
setp   hm2_7c80.0.stepgen.01.position-scale  [JOINT_1]STEP_SCALE
setp   hm2_7c80.0.stepgen.01.step_type        0
setp   hm2_7c80.0.stepgen.01.control-type     1
setp   hm2_7c80.0.stepgen.01.maxaccel         [JOINT_1]STEPGEN_MAXACCEL
setp   hm2_7c80.0.stepgen.01.maxvel           [JOINT_1]STEPGEN_MAXVEL

# ---closedloop stepper signals---

net y-pos-cmd    <= joint.1.motor-pos-cmd
net y-vel-cmd    <= joint.1.vel-cmd
net y-output     <= hm2_7c80.0.stepgen.01.velocity-cmd
net y-pos-fb     <= hm2_7c80.0.stepgen.01.position-fb
net y-pos-fb     => joint.1.motor-pos-fb
net y-enable     <= joint.1.amp-enable-out
net y-enable     => hm2_7c80.0.stepgen.01.enable

# ---setup home / limit switch signals---

net max-home-y     =>  joint.1.home-sw-in

#*******************
#  AXIS Z JOINT 2
#*******************

setp   pid.z.Pgain     [JOINT_2]P
setp   pid.z.Igain     [JOINT_2]I
setp   pid.z.Dgain     [JOINT_2]D
setp   pid.z.bias      [JOINT_2]BIAS
setp   pid.z.FF0       [JOINT_2]FF0
setp   pid.z.FF1       [JOINT_2]FF1
setp   pid.z.FF2       [JOINT_2]FF2
setp   pid.z.deadband  [JOINT_2]DEADBAND
setp   pid.z.maxoutput [JOINT_2]MAX_OUTPUT
setp   pid.z.error-previous-target true
# This setting is to limit bogus stepgen
# velocity corrections caused by position
# feedback sample time jitter.
setp   pid.z.maxerror 0.012700

net z-index-enable  <=> pid.z.index-enable
net z-enable        =>  pid.z.enable
net z-pos-cmd       =>  pid.z.command
net z-pos-fb        =>  pid.z.feedback
net z-output        <=  pid.z.output

# Step Gen signals/setup

setp   hm2_7c80.0.stepgen.02.dirsetup        [JOINT_2]DIRSETUP
setp   hm2_7c80.0.stepgen.02.dirhold         [JOINT_2]DIRHOLD
setp   hm2_7c80.0.stepgen.02.steplen         [JOINT_2]STEPLEN
setp   hm2_7c80.0.stepgen.02.stepspace       [JOINT_2]STEPSPACE
setp   hm2_7c80.0.stepgen.02.position-scale  [JOINT_2]STEP_SCALE
setp   hm2_7c80.0.stepgen.02.step_type        0
setp   hm2_7c80.0.stepgen.02.control-type     1
setp   hm2_7c80.0.stepgen.02.maxaccel         [JOINT_2]STEPGEN_MAXACCEL
setp   hm2_7c80.0.stepgen.02.maxvel           [JOINT_2]STEPGEN_MAXVEL

# ---closedloop stepper signals---

net z-pos-cmd    <= joint.2.motor-pos-cmd
net z-vel-cmd    <= joint.2.vel-cmd
net z-output     <= hm2_7c80.0.stepgen.02.velocity-cmd
net z-pos-fb     <= hm2_7c80.0.stepgen.02.position-fb
net z-pos-fb     => joint.2.motor-pos-fb
net z-enable     <= joint.2.amp-enable-out
net z-enable     => hm2_7c80.0.stepgen.02.enable

# ---setup home / limit switch signals---
net max-home-z     =>  joint.2.home-sw-in

#*******************
#  SPINDLE
#*******************

setp   pid.s.Pgain     [SPINDLE_0]P
setp   pid.s.Igain     [SPINDLE_0]I
setp   pid.s.Dgain     [SPINDLE_0]D
setp   pid.s.bias      [SPINDLE_0]BIAS
setp   pid.s.FF0       [SPINDLE_0]FF0
setp   pid.s.FF1       [SPINDLE_0]FF1
setp   pid.s.FF2       [SPINDLE_0]FF2
setp   pid.s.deadband  [SPINDLE_0]DEADBAND
setp   pid.s.maxoutput [SPINDLE_0]MAX_OUTPUT
setp   pid.s.error-previous-target true

net spindle-index-enable  <=> pid.s.index-enable
net spindle-enable        =>  pid.s.enable
net spindle-vel-cmd-rpm     => pid.s.command
net spindle-vel-fb-rpm      => pid.s.feedback
net spindle-output        <=  pid.s.output

# ---PWM Generator signals/setup---
 
setp   hm2_7c80.0.pwmgen.00.output-type 1
setp   hm2_7c80.0.pwmgen.00.scale  [SPINDLE_0]OUTPUT_SCALE
setp   hm2_7c80.0.pwmgen.00.out0.invert_output true

# --- Setup 7C80 GPIO bits for FWD/REV spindle control
setp hm2_7c80.0.gpio.020.invert_output true
setp hm2_7c80.0.gpio.020.is_output true
setp hm2_7c80.0.gpio.021.invert_output true
setp hm2_7c80.0.gpio.021.is_output true

net spindle-cw  => hm2_7c80.0.gpio.020.out
net spindle-ccw => hm2_7c80.0.gpio.021.out

net spindle-output      => hm2_7c80.0.pwmgen.00.value
net spindle-enable      => hm2_7c80.0.pwmgen.00.enable

# ---Encoder feedback signals/setup---


# ---setup spindle control signals---

net spindle-vel-cmd-rps        <=  spindle.0.speed-out-rps
net spindle-vel-cmd-rps-abs    <=  spindle.0.speed-out-rps-abs
net spindle-vel-cmd-rpm        <=  spindle.0.speed-out
#net spindle-vel-cmd-rpm-abs    <=  spindle.0.speed-out-abs
#net spindle-enable             <=  spindle.0.on
net spindle-cw                 <=  spindle.0.forward
net spindle-ccw                <=  spindle.0.reverse
net spindle-brake              <=  spindle.0.brake
net spindle-revs               =>  spindle.0.revs
net spindle-at-speed           =>  spindle.0.at-speed
net spindle-vel-fb-rps         =>  spindle.0.speed-in
net spindle-index-enable      <=>  spindle.0.index-enable

# ---Setup spindle at speed signals---

sets spindle-at-speed true

#******************************
# connect miscellaneous signals
#******************************

#  ---HALUI signals---

#net axis-select-x  halui.axis.x.select
net jog-x-pos      halui.axis.x.plus
net jog-x-neg      halui.axis.x.minus
net jog-x-analog   halui.axis.x.analog
#net x-is-homed     halui.joint.0.is-homed
#net axis-select-y  halui.axis.y.select
net jog-y-pos      halui.axis.y.plus
net jog-y-neg      halui.axis.y.minus
net jog-y-analog   halui.axis.y.analog
#net y-is-homed     halui.joint.1.is-homed
#net axis-select-z  halui.axis.z.select
net jog-z-pos      halui.axis.z.plus
net jog-z-neg      halui.axis.z.minus
net jog-z-analog   halui.axis.z.analog
#net z-is-homed     halui.joint.2.is-homed
net jog-selected-pos      halui.axis.selected.plus
net jog-selected-neg      halui.axis.selected.minus
#net spindle-manual-cw     halui.spindle.0.forward
#net spindle-manual-ccw    halui.spindle.0.reverse
#net spindle-manual-stop   halui.spindle.0.stop
#net machine-is-on         halui.machine.is-on
net jog-speed             halui.axis.jog-speed
#net MDI-mode              halui.mode.is-mdi

#  ---coolant signals---

net coolant-mist      <=  iocontrol.0.coolant-mist
#net coolant-flood     <=  iocontrol.0.coolant-flood

#  ---probe signal---

net probe-in     =>  motion.probe-input

#  ---motion control signals---

net in-position               <=  motion.in-position
net machine-is-enabled        <=  motion.motion-enabled

#  ---digital in / out signals---

#  ---estop signals---

net estop-out     <=  iocontrol.0.user-enable-out
net estop-ext     =>  iocontrol.0.emc-enable-in

#  ---manual tool change signals---

loadusr -W hal_manualtoolchange
net tool-change-request     iocontrol.0.tool-change       =>  
hal_manualtoolchange.change
net tool-change-confirmed   iocontrol.0.tool-changed      <=  
hal_manualtoolchange.changed
net tool-number             iocontrol.0.tool-prep-number  =>  
hal_manualtoolchange.number
net tool-prepare-loopback   iocontrol.0.tool-prepare      =>  
iocontrol.0.tool-prepared
[EMC]
MACHINE = mycnc
DEBUG = 0
VERSION = 1.1

[DISPLAY]
DISPLAY = axis
POSITION_OFFSET = RELATIVE
POSITION_FEEDBACK = ACTUAL
MAX_FEED_OVERRIDE = 2.000000
MAX_SPINDLE_OVERRIDE = 2.000000
MIN_SPINDLE_OVERRIDE = 0.500000
INTRO_GRAPHIC = linuxcnc.gif
INTRO_TIME = 0
PROGRAM_PREFIX = /home/foo/linuxcnc/nc_files
INCREMENTS = 5mm 1mm .5mm .1mm .05mm .01mm
DEFAULT_LINEAR_VELOCITY = 8
MAX_LINEAR_VELOCITY = 60
MIN_LINEAR_VELOCITY = 0.500000
DEFAULT_ANGULAR_VELOCITY = 12.000000
MAX_ANGULAR_VELOCITY = 180.000000
MIN_ANGULAR_VELOCITY = 1.666667
EDITOR = gedit
GEOMETRY = xyz

[FILTER]
PROGRAM_EXTENSION = .ngc,.nc,.tap G-Code File
PROGRAM_EXTENSION = .png,.gif,.jpg Greyscale Depth Image
PROGRAM_EXTENSION = .py Python Script
png = image-to-gcode
gif = image-to-gcode
jpg = image-to-gcode
py = python

[TASK]
TASK = milltask
CYCLE_TIME = 0.010

[RS274NGC]
PARAMETER_FILE = linuxcnc.var

[EMCMOT]
EMCMOT = motmod
COMM_TIMEOUT = 1.0
SERVO_PERIOD = 1000000

[HMOT]
# **** This is for info only ****
CARD0=hm2_7c80.0

[HAL]
HALUI = halui
HALFILE = 7c80.hal
HALFILE = xhc-whb04b-6.hal

#HALFILE = custom.hal
#POSTGUI_HALFILE = postgui_call_list.hal
#SHUTDOWN = shutdown.hal

[HALUI]
MDI_COMMAND = (DEBUG,<1>) ; <<< NEW (good for testing macros)
MDI_COMMAND = G10 L20 P0 X[#<_x>/2.0] ; <<< NEW (zero X at part center)
MDI_COMMAND = G10 L20 P0 Y[#<_y>/2.0] ; <<< NEW (zero Y at part center)
MDI_COMMAND = (DEBUG,<4>) ; <<< NEW
MDI_COMMAND = (DEBUG,<5>) ; <<< NEW
MDI_COMMAND = G10 L20 P0 X0 ; <<< NEW (Zero X)
MDI_COMMAND = G10 L20 P0 Y0 ; <<< NEW (Zero Y)
MDI_COMMAND = G10 L20 P0 Z0 ; <<< NEW (Zero Z)
MDI_COMMAND = (DEBUG,<9>) ; <<< NEW
MDI_COMMAND=(debug,macro10)
MDI_COMMAND=(debug,macro11)
MDI_COMMAND=(debug,macro12)
MDI_COMMAND=(debug,macro13)
MDI_COMMAND=(debug,macro14)
MDI_COMMAND=(debug,macro15)
MDI_COMMAND=(debug,macro16)


[KINS]
JOINTS = 3
KINEMATICS = trivkins coordinates=XYZ

[TRAJ]
COORDINATES =  XYZ
LINEAR_UNITS = mm
ANGULAR_UNITS = degree
DEFAULT_LINEAR_VELOCITY = 1.67
MAX_LINEAR_VELOCITY = 70

[EMCIO]
EMCIO = io
CYCLE_TIME = 0.100
TOOL_TABLE = tool.tbl
TOOL_CHANGE_QUILL_UP = 1

#******************************************
[AXIS_X]
MAX_VELOCITY = 70
MAX_ACCELERATION = 600
MIN_LIMIT = 0
MAX_LIMIT = 295

[JOINT_0]
TYPE = LINEAR
HOME = 0.0
FERROR = 10.0
MIN_FERROR = 1.0
MAX_VELOCITY = 70
# MAX_ACCELERATION = 200
MAX_ACCELERATION = 600
# The values below should be 25% larger than MAX_VELOCITY and MAX_ACCELERATION
# If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
STEPGEN_MAXVEL = 88
STEPGEN_MAXACCEL = 1200
P = 1000
I = 0.0
D = 0.0
FF0 = 0.0
FF1 = 1.0
FF2 = 0.0
BIAS = 0.0
DEADBAND = 0.0
MAX_OUTPUT = 0.0
# these are in nanoseconds
DIRSETUP   = 10000
DIRHOLD    = 10000
STEPLEN    = 5000
STEPSPACE  = 5000
STEP_SCALE = 403
BACKLASH = 0.02
MIN_LIMIT = 0
MAX_LIMIT = 295
HOME_OFFSET = 0.0000
HOME_SEARCH_VEL = 0
HOME_LATCH_VEL = 0
HOME_FINAL_VEL = 0
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
#VOLATILE_HOME = TRUE
HOME_SEQUENCE = 1
#******************************************

#******************************************
[AXIS_Y]
MAX_VELOCITY = 70
MAX_ACCELERATION = 600
MIN_LIMIT = 0
MAX_LIMIT = 300

[JOINT_1]
TYPE = LINEAR
HOME = 0.0
FERROR = 10.0
MIN_FERROR = 1.0
MAX_VELOCITY = 70
MAX_ACCELERATION = 600
# The values below should be 25% larger than MAX_VELOCITY and MAX_ACCELERATION
# If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
STEPGEN_MAXVEL = 88
STEPGEN_MAXACCEL = 1200
P = 1000
I = 0.0
D = 0.0
FF0 = 0.0
FF1 = 1.0
FF2 = 0.0
BIAS = 0.0
DEADBAND = 0.0
MAX_OUTPUT = 0.0
# these are in nanoseconds
DIRSETUP   = 10000
DIRHOLD    = 10000
STEPLEN    = 5000
STEPSPACE  = 5000
STEP_SCALE = 403
BACKLASH = 0.02
MIN_LIMIT = 0
MAX_LIMIT = 300
HOME_OFFSET = 0
HOME_SEARCH_VEL = 0
HOME_LATCH_VEL = 0
HOME_FINAL_VEL = 0
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
#VOLATILE_HOME = TRUE
HOME_SEQUENCE = 1

#******************************************
[AXIS_Z]
MAX_VELOCITY = 40
MAX_ACCELERATION = 300
MIN_LIMIT = -107
MAX_LIMIT = 0.5

[JOINT_2]
TYPE = LINEAR
HOME = 0
FERROR = 10.0
MIN_FERROR = 1.0
MAX_VELOCITY = 40
MAX_ACCELERATION = 300
# The values below should be 25% larger than MAX_VELOCITY and MAX_ACCELERATION
# If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
# STEPGEN_MAXVEL = 33.33
STEPGEN_MAXVEL = 60
STEPGEN_MAXACCEL = 600
P = 1000
I = 0.0
D = 0.0
FF0 = 0.0
FF1 = 1.0
FF2 = 0.0
BIAS = 0.0
DEADBAND = 0.0
MAX_OUTPUT = 0.0
# these are in nanoseconds
DIRSETUP   = 10000
DIRHOLD    = 10000
STEPLEN    = 5000
STEPSPACE  = 5000
STEP_SCALE = 401
BACKLASH = 0.02
MIN_LIMIT = -107
MAX_LIMIT = 0.5
HOME_OFFSET = 0
HOME_SEARCH_VEL = 5
HOME_LATCH_VEL = 1
HOME_FINAL_VEL = 2
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
#VOLATILE_HOME = TRUE
HOME_SEQUENCE = 0

#******************************************

#******************************************

[SPINDLE_0]
P = 0
I = 0
D = 0
FF0 = 1
FF1 = 0
FF2 = 0
BIAS = 0
DEADBAND = 0
MAX_OUTPUT = 2000
OUTPUT_SCALE = 5733.0
OUTPUT_MIN_LIMIT = 100
OUTPUT_MAX_LIMIT = 2000
_______________________________________________
Emc-users mailing list
[email protected]
https://lists.sourceforge.net/lists/listinfo/emc-users

Reply via email to