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-----Original Message-----
From: Jerry Eichenberger [mailto:[EMAIL PROTECTED]
Sent: Sunday, December 04, 2005 12:06 PM
To: Ulrich Hertig
Subject: RE: [COUPERS-TECH] C-85 approaching TBO time


Ulrich -

I would vote to overhaul it.  I have some personal experience to share with
you:

About 30 years  ago I owned two airplanes, a Bonanza and an Aztec, along
with 5 other fellows.  It was a great club, and we had good options with
both a single and a twin to take, depending on mission and weather.

The Bonanza was at TBO - everything with the engine was great - no oil
burning issues, great compression, ran like a fine watch, and oil analysis
showed no unusual metal.

We voted to, and did, run it another 100 hours.  At that point, the group,
except for me, wanted to go another 100 hours.  I put my foot down, and said
to either overhaul it or buy me out.  We overhauled it.

The crankshaft had a crack, 270 degrees around the circumference, at the
number 5 main journal.

No amount of oil analysis, compression checks, or boroscoping will ever find
cracks, be they in the crank, oil pump drive gears and shafts, camshaft,
prop flange, or a few other parts that can cause a sudden and catastrophic
engine failure.

Engines have a TBO for a good reason.  And, remember that TBO is usually
based on the airplane's flying about 300 hours per year.  Since very few
privately owned airplanes fly even 100 hours per year, the ravages of time
affect those engines just as much, if not more so, than hours alone.

In my 40 years of flying, I've suffered 3, total, engine failures of a
mechanical nature.  I don't want a fourth, especially in an Ercoupe.

Why do I say "especially in an Ercoupe"?  For two reasons:

1.  While one can adjust glide angle in a Coupe using airspeed, we do have
to admit that with no flaps, and no ability to slip, modulating glide angle
is more difficult that in an airplane with flaps, or one that can be slipped
effectively; therefore, you better plan your engine out approach very
carefully, and do it right the first time; and

2.  With a header tank always full of fuel, Ercoupes don't have the world's
best accident record relating to fires after a crash, especially if the
airplane ends up inverted and you can't get out of it.

So, I'll spend the money and overhaul at or before TBO.

Jerry E.


-----Original Message-----
From: Ulrich Hertig [mailto:[EMAIL PROTECTED]
Sent: Sunday, December 04, 2005 3:09 AM
To: [email protected]
Subject: [COUPERS-TECH] C-85 approaching TBO time


----[Please read http://ercoupers.com/disclaimer.htm before following any
advice in this forum.]----


Dear Coupers,

right now I have a chance to buy a Coupe which seems
to be in excellent condition but the engine has almost
1800 hrs. All 4 cylinders have been replaced during
the last 150 hrs. The seller says the engine runs
fine, uses hardly any oil and has a high oil pressure
indication so there is nothing to worry about.
Now is it advisable to run an engine beyond its TBO
time? And how about the other parts in the engine like
crankshaft, bearings etc.? Do I have a higher risk to
encounter major problems?
I'd be most grateful if anybody has experience on this
subject and could advise me.
Many thanks.

Ulrich 'Rick' Hertig






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