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Have you performed:

1. A leakdown test?
2. Verified the tachometer?
3. Did your plane ever make the rpm w/that prop?


----- Original Message ----- 
From: "Hartmut Beil" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>; <[email protected]>
Sent: Monday, July 24, 2006 7:07 AM
Subject: Re: [COUPERS-TECH] Low power saga


> ----[Please read http://ercoupers.com/disclaimer.htm before following any
advice in this forum.]----
>
>
> Eliacim.
> You are stating in your initial summery that besides replacing one
cylinder,
> you also replaced quiet a few things on the ignition system.
>
> Like previously mentioned. I'd replace the things that got changed with
> known good ones first.
>
> E.g. replace both magnetos and ignition harness with a good known used
one.
> Borrow one from a good running plane.
>
> Then second, John Cooper mentioned that the pushrods might be exchanged on
> cylinder 1, resulting in not allowing cylinder 1 breath as much as needed
> for higher RPM. Has that been checked?
>
> Hartmut
>
>
>
>
>
> ----- Original Message ----- 
> From: <[EMAIL PROTECTED]>
> To: <[email protected]>
> Sent: Monday, July 24, 2006 3:46 PM
> Subject: [COUPERS-TECH] Low power saga
>
>
> > ----[Please read http://ercoupers.com/disclaimer.htm before following
any
> > advice in this forum.]----
> >
> >
> >
> > Update on low power problem
> >
> > As you may recall, my C-75 is not reaching static RPM after the
following
> > work:
> > cylinder 1 was removed and reinstalled to replace a helicoil, installed
a
> > new
> > ignition harness, 5 new plugs, a new magneto gear and a new impulse
> > coupling.
> >
> > RPM maxes out around 1800 RPM (sometimes higher, sometimes lower)and the
> > engine gets a little rough. If I pull the mixture full out (lean), RPMs
> > increase about 100 RPM, indicating the engine is running rich. As the
> > engine
> > gets warmer, RPMs drop further.
> >
> > While troubleshooting this we have found / done the following:
> > a. primer is not leaking
> > b. intake gasket on cyl 1 is in place and not obstructing air intake
> > c. mixture plates have been cleaned several times
> > d. Spark plugs were tested and cleaned
> > e. carb heat box has been inspected for proper operation
> > f. Mixture, carb heat, and throttle control travel and operation are
fine
> > g. fuel flow from header tank to carb is unrestricted
> > h. Magneto timing was checked like 3 times.
> > i. Compression is good on all 4 cylinders.
> > j. throttle cable is not slipping
> > k. replaced air filter
> >
> > You have read most of that in my previous postings. What follows is an
> > update.
> >
> > 1. Installed the carburetor after a second A&P disassembled and cleaned
> > it.
> > Same problem.
> > 2. Borrowed a good spare carburetor from yet a third A&P, installed it.
> > Same
> > problem.
> > 3. Opened Cylinder 1 valve cover and switched the pushrods around. Same
> > problem.
> >
> > As hard to believe as it is, I think we can rule out the carburetor.
> >
> > My A&P gave up and told me to contact the third A&P and have him
> > officially
> > take my case. However, the third A&P is in another airport... Not like I
> > can
> > tow my plane there...
> >
> > All that's left in the Contiental troubleshooting list is:
> > scored valve stems, warped valves, worn cylinders, pistons and/or
pistion
> > rings, worn cam lobe...
> >
> > I will do whatever the third A&P tells me to do, but I will also
> > appreciate
> > any more ideas from the Ercoupe group.
> >
> > Regards
> >
> > Eliacim Cortes
> >
> >
> >
> >
> >
> > -- 
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> > believed to be clean.
> >
> >
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