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Al, your advice is not misleading. It's just that I would hate see anyone
throw money at something without a thorough checkout beforehand. Inspect
everything first, then take it from there. In my experience, there's a
fair chance nothing more than a generator change is necessary, but an
inspection will reveal what's what.

Yeah, I still have that '59 Forney F1 for sale. I might take it off the
market - I'm working the wing issue with my PMI at the moment. Might have
to get another set of Forney wings for it or rebuild the ones I have. If
so, that will put the cost up there so I'll probably just hang onto it and
fly it awhile when it's finished. Actually, I have been making quite a bit
of headway on it lately.... in-between my real job and the other
project(s) I have.

Tom



> ----[Please read http://ercoupers.com/disclaimer.htm before following any
> advice in this forum.]----
>
>
> Tom's advice is very accurate, and my reply may have been a bit
> misleading.
> Thanks for the clarification, paisano.  My main concern is debris getting
> into the engine from the shaft failure.  The teardown would 1. clean it
> up,
> and 2. spot any damage that may have occurred from it.  While open,
> tolerances would naturally be checked.  Costly? Yea, it may be, but what
> is
> it in comparison to your life.  I would estimate a teardown for a little
> Continental, done at the local wrench's shop as about $2K.  Lose an engine
> and you'll spend the $2K in medical deductibles if you're lucky.  I guess
> I'm getting old, I don't want to take those chances any more.
>
> And speaking of Barnstormers, Tom G. has a fabulous Forney project for
> sale
> that I was about to bite on.  If anyone out there is looking, I STRONGLY
> suggest you find him and convince him to sell it to you.
>
> Al
>
>
>
> ----- Original Message -----
> From: <[EMAIL PROTECTED]>
> To: <[email protected]>
> Sent: Sunday, August 27, 2006 6:58 AM
> Subject: [COUPERS-TECH] Generator
>
>
>> ----[Please read http://ercoupers.com/disclaimer.htm before following
>> any
>> advice in this forum.]----
>>
>>
>> Hi Sean. Before you start looking at the engine as the culprit, check
>> out
>> the generator. Think about it. The shaft most likely broke because the
>> generator wouldn't turn. If it was an engine drive problem, the shaft
>> would not break, the generator would just stop turning. The usual
>> culprit
>> is the generator - i.e. the generator starting to lock up (or actually
>> locking up) vs. anything in the engine. Shouldn't be any reason to get
>> into your engine unless your A&P sees some sort of damage at the
>> generator
>> drive on the engine side.  An engine teardown at this point would be a
>> piece of very costly advice. The generator shaft is
>> the weak point - usually by design - in the generator system and, while
>> a
>> broken shaft doesn't happen that often, it does happen.....usually with
>> no
>> damage to the engine. First suggestion is to inspect the generator -
>> it'll
>> mostly likely have a problem - along with the generator drive system for
>> any damage, then proceed from there. Your A&P should know what to do.
>>
>>
>> Tom Graziano
>> A&P I.A.
>
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