EV Digest 5114

Topics covered in this issue include:

  1) Re: 10hp clark Industrial truck motor 36-48 volt dc  as a  hydro drive
        by Lee Hart <[EMAIL PROTECTED]>
  2) Headlight upgrade, was: Re: 12volt alternator or dc-dc
  convertor
        by James Massey <[EMAIL PROTECTED]>
  3) Re: 10hp clark Industrial truck motor 36-48 volt dc  as a  hydro drive
        by Jim Husted <[EMAIL PROTECTED]>
  4) Re: budget EV insurance (self-bonding?)
        by mike golub <[EMAIL PROTECTED]>
  5) BBB Reports and the lack there of!
        by Jim Husted <[EMAIL PROTECTED]>
  6) Re: BBB Reports and the lack there of!
        by "Roderick Wilde" <[EMAIL PROTECTED]>
  7) RE: budget EV insurance (self-bonding?)
        by Mike & Paula Willmon <[EMAIL PROTECTED]>
  8) Re: Clinton Library EV Charge station (pics!)
        by Ryan Stotts <[EMAIL PROTECTED]>
  9) Re:  IS this a good idea (batteries in series with controller)
        by kluge <[EMAIL PROTECTED]>
 10) Re: Power Electronics Handbook
        by Ryan Stotts <[EMAIL PROTECTED]>
 11) Re: budget EV insurance
        by Bob Bath <[EMAIL PROTECTED]>
 12) Re: BBB Reports and the lack there of!
        by "Roderick Wilde" <[EMAIL PROTECTED]>
 13) Re: Zapi H2 user feedback sought
        by Mark Freidberg <[EMAIL PROTECTED]>
 14) Re: budget EV insurance
        by "David Roden" <[EMAIL PROTECTED]>
 15) Re: Clinton Library EV Charge station (pics!)
        by "David Roden" <[EMAIL PROTECTED]>
 16) Re: IS this a good idea (batteries in series with controller)
        by "Roland Wiench" <[EMAIL PROTECTED]>
 17) Re: BBB Reports and the lack there of!
        by keith vansickle <[EMAIL PROTECTED]>
 18) Re: BBB Reports and the lack there of!
        by "Roderick Wilde" <[EMAIL PROTECTED]>
 19) RE: 12volt alternator or dc-dc convertor
        by "Jody Dewey" <[EMAIL PROTECTED]>
 20) Re: budget EV insurance
        by bruce bogusz <[EMAIL PROTECTED]>
 21) Re: Clinton Library EV Charge station (pics!)
        by <[EMAIL PROTECTED]>
 22) Re: budget EV insurance
        by bruce bogusz <[EMAIL PROTECTED]>
 23) Re: 2 motors & 2 controllers?(Re: Paralleling and Serialing)
        by Victor Tikhonov <[EMAIL PROTECTED]>
--- Begin Message ---
Jim Husted wrote:
> The pumps for these motors are as available as the motors or darn
> close... There are shops that do nothing but rebuild them so it
> seems they should be easy to find and or repair.

That's encouraging. Are the spines fairly standardized? Or does every
manufacturer invent his own to force customers to buy replacements from
him?

> These pumps are able to lift 3000 to 5000 Lbs... these motors with
> the pumps as an OEM unit are rated at only a 5 minute duty cycle so
> I'm unsure as to how they would hold up to being run continuously
> at the load they would be running.

I think there are two reasons for this. One is that the motors typically
have *NO* cooling; they are sealed with no fans and no ventilation
slots. These could be added, of course. Cut a couple holes in the case,
and add a blower.

The other is that they can specify a smaller motor when they know it
will never run long periods of time. A given size motor might be rated 2
HP continuous, but you can get 10 HP for 5 minutes.

> Another concern is that these spline setups are the major reason for
> failures with these motors.

Interesting. I would think that spines should *never* fail if designed
right.

> I really like the idea and it seems that if one didn't do it then two
> would and like you said maybe make a hybrid. You stated that it would
> be an easier project, do they make hydro drive wheels?

Yes, they do. They are quite common in lower speeds (up to a couple
hundred rpm), although some can run fast enough for freeway speeds with
normal size car tires.

> Either way I still feel that the shaft is the weak link with these
> motors.

Maybe they just hard-start these motors with nothing but a contactor
between them and the battery. That would produce killer starting torque.
-- 
If you would not be forgotten
When your body's dead and rotten
Then write of great deeds worth the reading
Or do the great deeds worth repeating
        -- Ben Franklin, Poor Richard's Almanac
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart_at_earthlink.net

--- End Message ---
--- Begin Message ---
At 05:28 PM 21/01/06 -0800, Lee Hart wrote:
I was referring to the plain old tungsten "sealed beam" headlights in a
majority of US cars. Look up the specs; you'll find their rated voltage
is 12.4-12.8v, depending on part numbers.

The Europeans do indeed have higher standards. Also, more and more
high-end vehicles are coming with HID headlights which are a completely
different story.
<snip>

Putting an actual 14v on a 12.5v sealed beam headlight will provide more
light; but also a 10:1 reduction in life!

G'day Lee, Mark and all.

In most of my (ICE) vehicles I've rewired the headlights with a relay (quality Japanese brand) controlled by the old headlight wiring, and a new chunky wire from B+ to the relay, and new wiring loom for the lights. Quartz Halogen lamps complete the upgrade (480W of high beam on my work truck with original [sealed] headlights replaced by aftermarket headlights in the same frames).

I'm probably overheating the lamp assemblies, but in the 10 years since I did the upgrade I've had as many broken lenses as lamp failures (rocks off the roads) so the over-driving of the filaments in the lamps has been a non-issue for me.

I persuaded one of my former employees to do the same upgrade on his van, for the same cost as adding driving lights, but more work to do it. Next night he headed 400km away into the dark of a West Coast (of Tasmania) winter night. I got an SMS message from him the next day "I guess you knew that guideposts throw shadows?"

Of course, the amount of difference depends on what was there before...

Regards

James

--- End Message ---
--- Begin Message ---
Hey Lee, all
   
  They are all standard and all lifts use this same spline or the larger spline 
from Clark to Raymond to Yale.  These are fan cooled and one can feather the 
contols.   Although it's usually full on for most drivers. guess another factor 
can be added by bad roller on the lift tracks, and mechanics failing to use 
proper lube if at all, ect.  Most of my customers fix when broken only, you 
know, lol.  If you'd like I'll throw some feelers out as to what they cost new 
/ rebuilt and also to keep their eyes out for used unit's.  The nice thing I 
guess, is these splines are pinned and easy to replace and retail around 
$50.00.  I'll post a how to remove spline and fan section at the site the next 
time I do one.
  Cya
  Jim Husted
  Hi-Torque Electric

Lee Hart <[EMAIL PROTECTED]> wrote:
  Jim Husted wrote:
> The pumps for these motors are as available as the motors or darn
> close... There are shops that do nothing but rebuild them so it
> seems they should be easy to find and or repair.

That's encouraging. Are the spines fairly standardized? Or does every
manufacturer invent his own to force customers to buy replacements from
him?

> These pumps are able to lift 3000 to 5000 Lbs... these motors with
> the pumps as an OEM unit are rated at only a 5 minute duty cycle so
> I'm unsure as to how they would hold up to being run continuously
> at the load they would be running.

I think there are two reasons for this. One is that the motors typically
have *NO* cooling; they are sealed with no fans and no ventilation
slots. These could be added, of course. Cut a couple holes in the case,
and add a blower.

The other is that they can specify a smaller motor when they know it
will never run long periods of time. A given size motor might be rated 2
HP continuous, but you can get 10 HP for 5 minutes.

> Another concern is that these spline setups are the major reason for
> failures with these motors.

Interesting. I would think that spines should *never* fail if designed
right.

> I really like the idea and it seems that if one didn't do it then two
> would and like you said maybe make a hybrid. You stated that it would
> be an easier project, do they make hydro drive wheels?

Yes, they do. They are quite common in lower speeds (up to a couple
hundred rpm), although some can run fast enough for freeway speeds with
normal size car tires.

> Either way I still feel that the shaft is the weak link with these
> motors.

Maybe they just hard-start these motors with nothing but a contactor
between them and the battery. That would produce killer starting torque.
-- 
If you would not be forgotten
When your body's dead and rotten
Then write of great deeds worth the reading
Or do the great deeds worth repeating
-- Ben Franklin, Poor Richard's Almanac
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart_at_earthlink.net

  


                
---------------------------------
Yahoo! Photos – Showcase holiday pictures in hardcover
 Photo Books. You design it and we’ll bind it!

--- End Message ---
--- Begin Message ---
Once you multiple cars...is there a way to
self-insure, or to take bond out? Would that solve
anything.

I am in same situation as Darrin, but someone posted
that USAA will do liability...but I don't like
insuring each car, when I can only drive one at a
time!

--- Darin <[EMAIL PROTECTED]> wrote:

> Thanks to everyone who responded to my 10hp motor
> suitability query.
> 
> I wonder if I can tap your experience on the issue
> of insuring a 
> conversion.  My initial inquiries with my existing
> ICE vehicle insurer 
> were not good.  While my broker was intrigued and
> helpful, the 
> underwriter (Pilot Insurance Company) was not.
> 
> I was told they will NOT insure an EV converted by a
> hobbyist (i.e. me). 
>   Only a "professional" conversion qualifies.  Asked
> for a definition of 
> "professional", the answer came back: "a licenced
> mechanic."  Asked 
> whether a post-conversion inspection by a
> professional mechanic would 
> satisfy them?  "No."
> 
> Inquiring to a second insurance company returned the
> same answers.
> 
> (I should point out that I was only seeking 3rd
> party liability 
> coverage, so the issue of vehicle value, appraisals,
> etc. wasn't even 
> being considered.)
> 
> My broker's interpretation: insurance companies have
> become 
> significantly more aware (and wary) of the words
> "conversion" or 
> "modification" because of the dramatic rise in the
> number of people 
> doing "tuner" cars.  Think "Fast and Furious" and
> you have the picture. 
>   Their response has been increased resistance to
> covering vehicles 
> which have been changed in any way from "stock".
> 
> I realize one option is "don't ask, don't tell"
> (undoubtedly the 
> approach of the fast and furious crowd).  But, while
> it may satisfy the 
> police officer seeking proof of insurance at a
> traffic stop, it will 
> evidently leave me (and the 3rd party) up the creek
> in the event that I 
> actually need to make a claim.
> 
> I assume that most folks on this list are not
> licenced mechanics, and 
> are driving "non-professional" conversions.  Has
> anyone else encountered 
> or dealt with this problem?
> 
> thanks,
> Darin
> 
> 


__________________________________________________
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--- End Message ---
--- Begin Message ---
Hey All
   
  Well it's Saturday night and still not a nary of a word from those down in 
Florida.  Whats with those guys and reporting info.  God I hope they didn't use 
tose punch cards for the Show and Shine voting or we'll never get a post, LMAO  
8^ )
   
  Maybe they misunderstood my earlier post and went to their Triangle instead 
of the Electric Triangle, hehehe.  Stay away from the light guys...
   
  Hope all had a great time, but gets some posts up for us arm chair racers 
would ya!
   
  Cya
  Jim Husted
   
   
   
   

                
---------------------------------
 
 What are the most popular cars?  Find out at Yahoo! Autos

--- End Message ---
--- Begin Message --- Jim, I just tried calling Chip Gribben on his cell for an update. I am really anxious to see a new member of the 100 mph club. That would be one more feather in the cap let alone his second place position on Drag Times dot com. Keep them votes a coming. By the end of the month the lead by the three electrics will probably be beyond any figures they have ever seen. Even if they are aware that it is just a drag queen contest, oops, I meant prom queen contest. Well they are all drag cars after all :-). Just having fun with you all. Anyway the sheer number of votes will make them think that at least people in this sport are very dedicated and they are very right to believe that. It's a fact, Jack!

Anxiously waiting,
Roderick Wilde

----- Original Message ----- From: "Jim Husted" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Saturday, January 21, 2006 4:55 PM
Subject: BBB Reports and the lack there of!


Hey All

Well it's Saturday night and still not a nary of a word from those down in Florida. Whats with those guys and reporting info. God I hope they didn't use tose punch cards for the Show and Shine voting or we'll never get a post, LMAO 8^ )

Maybe they misunderstood my earlier post and went to their Triangle instead of the Electric Triangle, hehehe. Stay away from the light guys...

Hope all had a great time, but gets some posts up for us arm chair racers would ya!

 Cya
 Jim Husted






---------------------------------

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--- End Message ---
--- Begin Message ---
Mike,
USAA will let you call up and put a vehicle in a "storage" mode.  This means
they'll leave it on your policy but not charge you premiums, or cover you in
an accident.  If you've already paid a portion of the preium that you
haven't use in the 6 month period they'll prorate you back the premium.
This works good for the military folks.  I used to be on a ship, in for two
months out for two months.  I'd call up and tell then the truck would be
stored and not driven and to basically turn off the coverage.

On my Mitsu I called and put it on the policy, dorve it to the scales, then
called the next day and put it in storage mode.


Mike

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Behalf Of mike golub
Sent: Saturday, January 21, 2006 3:44 PM
To: [email protected]
Subject: Re: budget EV insurance (self-bonding?)


Once you multiple cars...is there a way to
self-insure, or to take bond out? Would that solve
anything.

I am in same situation as Darrin, but someone posted
that USAA will do liability...but I don't like
insuring each car, when I can only drive one at a
time!

--- Darin <[EMAIL PROTECTED]> wrote:

> Thanks to everyone who responded to my 10hp motor
> suitability query.
>
> I wonder if I can tap your experience on the issue
> of insuring a
> conversion.  My initial inquiries with my existing
> ICE vehicle insurer
> were not good.  While my broker was intrigued and
> helpful, the
> underwriter (Pilot Insurance Company) was not.
>
> I was told they will NOT insure an EV converted by a
> hobbyist (i.e. me).
>   Only a "professional" conversion qualifies.  Asked
> for a definition of
> "professional", the answer came back: "a licenced
> mechanic."  Asked
> whether a post-conversion inspection by a
> professional mechanic would
> satisfy them?  "No."
>
> Inquiring to a second insurance company returned the
> same answers.
>
> (I should point out that I was only seeking 3rd
> party liability
> coverage, so the issue of vehicle value, appraisals,
> etc. wasn't even
> being considered.)
>
> My broker's interpretation: insurance companies have
> become
> significantly more aware (and wary) of the words
> "conversion" or
> "modification" because of the dramatic rise in the
> number of people
> doing "tuner" cars.  Think "Fast and Furious" and
> you have the picture.
>   Their response has been increased resistance to
> covering vehicles
> which have been changed in any way from "stock".
>
> I realize one option is "don't ask, don't tell"
> (undoubtedly the
> approach of the fast and furious crowd).  But, while
> it may satisfy the
> police officer seeking proof of insurance at a
> traffic stop, it will
> evidently leave me (and the 3rd party) up the creek
> in the event that I
> actually need to make a claim.
>
> I assume that most folks on this list are not
> licenced mechanics, and
> are driving "non-professional" conversions.  Has
> anyone else encountered
> or dealt with this problem?
>
> thanks,
> Darin
>
>


__________________________________________________
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--- End Message ---
--- Begin Message ---
I had my parents take some pics when they were passing through there.

http://img14.imageshack.us/img14/3774/dsc035950fy.jpg

http://img14.imageshack.us/img14/1977/dsc035965qh.jpg

http://img14.imageshack.us/img14/2082/dsc035977pp.jpg

http://img14.imageshack.us/img14/8528/dsc035981cz.jpg

http://img6.imageshack.us/img6/9840/dsc035999kq.jpg

--- End Message ---
--- Begin Message ---
I asked Alltrax if this would work.  They said no, because the controller would 
"see" the total voltage and fry.  I don't know if that is a 
difference between Alltrax & Curtis, Lee Hart and the Alltrax people, or just 
excess caution on Alltrax's part.  I'd be interested to see if this has 
actually been tried by anyone, and if so, the results.

From: Lee Hart <[EMAIL PROTECTED]> 
Date: Sat Jan 21, 2006  8:25 pm 
Subject: Re: is this a good idea?  [EMAIL PROTECTED] 
 Send Email  
Dale Curren wrote:
> A friend and I have been playing with an electric car. It currently
> has 4 batteries in series (48v) and a got-for-cheap curtis controller
> that is rated at only 48 volts... we had the idea to put two more
> batteries in the series but AFTER the controller. We would use a
> manual switch to insert these two batteries in the series after
> we're already full throttle using 48 volts... Will this allow our
> 48 volt controller to feel no more than 48 volts of pressure, thus
> keeping it happy.

It could work, depending on how you wire it. The Curtis controller
switches M- (the negative side of the motor) between B+ and B- (the +
and - of your 48v pack). The positive side of the motor is normally tied
to B+. You can add a SPDT (Single Pole, Double Throw) contactor to
switch your extra batteries into the positive side of the motor. Try
this: <snip>

--- End Message ---
--- Begin Message ---
Martin Klingensmith wrote:

> It's not on my news server

You may be able to get it using this free 50megs/day account...

http://www.teranews.com/

You can also put in a request to your ISP for them to add that group.

--- End Message ---
--- Begin Message ---
Hi Darin,
   This has been kicked around many times.  I can't
think of anything worse than an EV enthusiast with an
awesome emission-free rig getting plowed into by
someone, and getting compensated at 25% the cost of
their conversion.
   I have a stated-value policy in the amount of
$8,500 on my Civvy.  All I needed to do was prove the
value of the conversion/parts.  I'm meticulous about
saving receipts!  Allstate was the only game in town
who would let me insure a rig I converted by myself. 
Amazing that these insurers are getting hammered by
global warming (tremendous losses), yet they won't
insure a product that alleviates it to some degree!!!
   Not all Allstate affiliates will do the
stated-value policy, and not all Allstate affiliates
will insure a 3rd party conversion.  Fortunately,
there are 3 in my town, and one of them does.  Which
reminds me, I really need to write a thank you note.
peace, and good luck with the search...

--- Darin <[EMAIL PROTECTED]> wrote:

> Thanks to everyone who responded to my 10hp motor
> suitability query.
> 
> I wonder if I can tap your experience on the issue
> of insuring a 
> conversion.  My initial inquiries with my existing
> ICE vehicle insurer 
> were not good.  While my broker was intrigued and
> helpful, the 
> underwriter (Pilot Insurance Company) was not.
> 
> I was told they will NOT insure an EV converted by a
> hobbyist (i.e. me). 
>   Only a "professional" conversion qualifies.  Asked
> for a definition of 
> "professional", the answer came back: "a licenced
> mechanic."  Asked 
> whether a post-conversion inspection by a
> professional mechanic would 
> satisfy them?  "No."
> 
> Inquiring to a second insurance company returned the
> same answers.
> 
> (I should point out that I was only seeking 3rd
> party liability 
> coverage, so the issue of vehicle value, appraisals,
> etc. wasn't even 
> being considered.)
> 
> My broker's interpretation: insurance companies have
> become 
> significantly more aware (and wary) of the words
> "conversion" or 
> "modification" because of the dramatic rise in the
> number of people 
> doing "tuner" cars.  Think "Fast and Furious" and
> you have the picture. 
>   Their response has been increased resistance to
> covering vehicles 
> which have been changed in any way from "stock".
> 
> I realize one option is "don't ask, don't tell"
> (undoubtedly the 
> approach of the fast and furious crowd).  But, while
> it may satisfy the 
> police officer seeking proof of insurance at a
> traffic stop, it will 
> evidently leave me (and the 3rd party) up the creek
> in the event that I 
> actually need to make a claim.
> 
> I assume that most folks on this list are not
> licenced mechanics, and 
> are driving "non-professional" conversions.  Has
> anyone else encountered 
> or dealt with this problem?
> 
> thanks,
> Darin
> 
> 


'92 Honda Civic sedan, 144V (video or DVD available)!
www.budget.net/~bbath/CivicWithACord.html
                          ____ 
                     __/__|__\ __        
  =D-------/    -  -         \  
                     'O'-----'O'-'
Would you still drive your car if the tailpipe came out of the steering wheel? 
Are you saving any gas for your kids?

__________________________________________________
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--- End Message ---
--- Begin Message --- Does anyone on this list have any information as to when this event started. I had heard it got moved up to Saturday night but when you go to the Moroso Motorsports Park web site http://www.morosomotorsportspark.com/Newsite/Default.asp it bounces you back to the NEDRA site with the incorrect information. I know the NHRA web master, Chip Gribben, was locked out of the site so he could not update it but someone on the right coast must know the schedule. Please share your information. Waiting to hear of Matt's new times. It is 9:30 PM there. Matt's lead on the former first place car is getting embarrassing. The former first place car on dragtimes.com was a Subaru SVX LSI which ran a 14.534 to Matt's bested time of 14.274 and wasn't this his very first time at the track with an unproven car? Minds WILL be changed forever.

Roderick Wilde

----- Original Message ----- From: "Jim Husted" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Saturday, January 21, 2006 4:55 PM
Subject: BBB Reports and the lack there of!


Hey All

Well it's Saturday night and still not a nary of a word from those down in Florida. Whats with those guys and reporting info. God I hope they didn't use tose punch cards for the Show and Shine voting or we'll never get a post, LMAO 8^ )

Maybe they misunderstood my earlier post and went to their Triangle instead of the Electric Triangle, hehehe. Stay away from the light guys...

Hope all had a great time, but gets some posts up for us arm chair racers would ya!

 Cya
 Jim Husted






---------------------------------

What are the most popular cars?  Find out at Yahoo! Autos




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--- End Message ---
--- Begin Message ---
      Lee,
   
  There isn't much space to work with where the 1221 is mounted. So a heatsink 
or fan may not fit in there. I'll check with Ralph about a cold plate. I may 
need to relocate whatever controller ends up "in charge of" the van.
   
  The other thing is that the controller was installed in the van in 1995-96 as 
a reconditioned unit. The van's odometer reads about 13,000 kilometers. So 
whatever portion of that mileage has been logged since the installation has 
been done with inadequate cooling for the controller.
   
  Since I purchased the van last year there have been a few occasions where the 
controller reduced current flow when it became too hot. However, a couple weeks 
back, a strong odor of burning electronics permeated the van without a throttle 
back. The controller was too hot to touch, the drive motor was merely warm. I 
made it home but that's about all I can claim. The result? A vote of no 
confidence in the controller. I won't venture out in the van until the 
controller can be inspected, repaired, or replaced. So I'm mulling over the 
options. 
   
  Lee perhaps you have seen this particular Electra Van. The original owner was 
the State of Minnesota. Eventually they donated it to Mankato State University 
where 2 students ultimately installed roof top solar panels in 1996 or so. Then 
the van may have languished there until an Indiana based golf cart shop owner 
purchased it from the university a couple years ago. I purchased it from him 
last May. 
  Overall its in good shape for its age, except the panels were a total loss. 
The panel platform is still on top of the van and I may put new panels back up 
there at some point.
   
  Mark Freidberg
  EAA member in Portland, Oregon.
   
   
   
   
  
Lee Hart <[EMAIL PROTECTED]> wrote:
  Mark Freidberg wrote:
> The Curtis 1221 controller in my 1980 Electra Van is overheating
> easily. Not surprising since there's no heatsink, no fan, and
> ventilation appears limited where it is located.

Why not just add a fan, heatsink, cold plate, or other cooling to it?
--
If you would not be forgotten
When your body's dead and rotten
Then write of great deeds worth the reading
Or do the great deeds worth repeating
-- Ben Franklin, Poor Richard's Almanac
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart_at_earthlink.net

  





                
---------------------------------
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and used cars.

--- End Message ---
--- Begin Message ---
On 21 Jan 2006 at 14:54, Darin wrote:

> I assume that most folks on this list are not licenced mechanics, and 
> are driving "non-professional" conversions.  Has anyone else encountered or
> dealt with this problem?

When I insured my Civic (liability only), I told the agent it was an 
electric conversion.  She was silent for a moment, then said something to 
the effect of "I don't see anything here about that."  AFAIK, she wrote the 
policy as if it were an ordinary Civic.  I'm not sure that was the right way 
to go about it, but I didn't fuss.


David Roden - Akron, Ohio, USA
EV List Assistant Administrator

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--- End Message ---
--- Begin Message ---
Huh.  The safety switch is OFF.  What's the point of having it then?  
(Rhetorical question.)


David Roden - Akron, Ohio, USA
EV List Assistant Administrator

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--- Begin Message ---
My old Cableform controller was a series type 144 volt controller that was in 
series with a 180 volt pack.  The battery negative went threw the controller 
and than to the motor. The battery positive went right to the motor. The motor 
name plate voltage was at 165 volts.

The SCR's and diodes were all rated for 600 volts, but the control, trigger and 
accelerator circuits were rated for 144 volts.  Cableform modified this unit by 
just adding large heat sinking power resistors to drop the 180 volts for the 
144 control circuit. 

The 180 volts was connected to the 800 amp 600 volt SCRS, 250 volt rated 
capacitor bank, free wheeling diode and anything else that was rated over 180 
volts.  A tapped off the 180 volts with a fuse going to the power resistors 
voltage divider power the lower voltage control circuits. 

This unit ran for 25 years, before I replace it with a Zilla. 

Roland 
  ----- Original Message ----- 
  From: kluge<mailto:[EMAIL PROTECTED]> 
  To: [email protected]<mailto:[email protected]> 
  Sent: Saturday, January 21, 2006 6:51 PM
  Subject: Re: IS this a good idea (batteries in series with controller)


  I asked Alltrax if this would work.  They said no, because the controller 
would "see" the total voltage and fry.  I don't know if that is a 
  difference between Alltrax & Curtis, Lee Hart and the Alltrax people, or just 
excess caution on Alltrax's part.  I'd be interested to see if this has 
  actually been tried by anyone, and if so, the results.

  From: Lee Hart <[EMAIL PROTECTED]> 
  Date: Sat Jan 21, 2006  8:25 pm 
  Subject: Re: is this a good idea?  [EMAIL PROTECTED] 
   Send Email  
  Dale Curren wrote:
  > A friend and I have been playing with an electric car. It currently
  > has 4 batteries in series (48v) and a got-for-cheap curtis controller
  > that is rated at only 48 volts... we had the idea to put two more
  > batteries in the series but AFTER the controller. We would use a
  > manual switch to insert these two batteries in the series after
  > we're already full throttle using 48 volts... Will this allow our
  > 48 volt controller to feel no more than 48 volts of pressure, thus
  > keeping it happy.

  It could work, depending on how you wire it. The Curtis controller
  switches M- (the negative side of the motor) between B+ and B- (the +
  and - of your 48v pack). The positive side of the motor is normally tied
  to B+. You can add a SPDT (Single Pole, Double Throw) contactor to
  switch your extra batteries into the positive side of the motor. Try
  this: <snip>


--- End Message ---
--- Begin Message ---
I talked to Bob Rice  he got there late last night so
missed the races last night.  He did not say anything
about the races today.  he did say that there were no
record breaking times but gave no specifics.  He and I
were more interested in the debute Of the Freedom EV
that Jerry Dycus has been working on so I didn't push
for detail on the racers.  It is now almost 1pm there
so I will call him tomorrow for a more complete
report. this is not much and second hand sooooo... 

--- Roderick Wilde <[EMAIL PROTECTED]> wrote:

> Jim, I just tried calling Chip Gribben on his cell
> for an update. I am 
> really anxious to see a new member of the 100 mph
> club. That would be one 
> more feather in the cap let alone his second place
> position on Drag Times 
> dot com. Keep them votes a coming. By the end of the
> month the lead by the 
> three electrics will probably be beyond any figures
> they have ever seen. 
> Even if they are aware that it is just a drag queen
> contest, oops, I meant 
> prom queen contest. Well they are all drag cars
> after all :-). Just having 
> fun with you all. Anyway the sheer number of votes
> will make them think that 
> at least people in this sport are very dedicated and
> they are very right to 
> believe that. It's a fact, Jack!
> 
> Anxiously waiting,
> Roderick Wilde
> 
> ----- Original Message ----- 
> From: "Jim Husted" <[EMAIL PROTECTED]>
> To: <[email protected]>
> Sent: Saturday, January 21, 2006 4:55 PM
> Subject: BBB Reports and the lack there of!
> 
> 
> > Hey All
> >
> >  Well it's Saturday night and still not a nary of
> a word from those down 
> > in Florida.  Whats with those guys and reporting
> info.  God I hope they 
> > didn't use tose punch cards for the Show and Shine
> voting or we'll never 
> > get a post, LMAO  8^ )
> >
> >  Maybe they misunderstood my earlier post and went
> to their Triangle 
> > instead of the Electric Triangle, hehehe.  Stay
> away from the light 
> > guys...
> >
> >  Hope all had a great time, but gets some posts up
> for us arm chair racers 
> > would ya!
> >
> >  Cya
> >  Jim Husted
> >
> >
> >
> >
> >
> >
> > ---------------------------------
> >
> > What are the most popular cars?  Find out at
> Yahoo! Autos
> >
> >
> >
> >
> > -- 
> > No virus found in this incoming message.
> > Checked by AVG Free Edition.
> > Version: 7.1.375 / Virus Database: 267.14.21/236 -
> Release Date: 1/20/2006
> >
> > 
> 
> 
> 
> -- 
> No virus found in this outgoing message.
> Checked by AVG Free Edition.
> Version: 7.1.375 / Virus Database: 267.14.21/236 -
> Release Date: 1/20/2006
> 
> 


__________________________________________________
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--- End Message ---
--- Begin Message --- If anyone has pictures of the Freedom EV please post a link and any pictures of the EVs from BBB. We would all love to see them. Thanks for the post Keith.

Roderick Wilde

----- Original Message ----- From: "keith vansickle" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Saturday, January 21, 2006 8:48 PM
Subject: Re: BBB Reports and the lack there of!


I talked to Bob Rice  he got there late last night so
missed the races last night.  He did not say anything
about the races today.  he did say that there were no
record breaking times but gave no specifics.  He and I
were more interested in the debute Of the Freedom EV
that Jerry Dycus has been working on so I didn't push
for detail on the racers.  It is now almost 1pm there
so I will call him tomorrow for a more complete
report. this is not much and second hand sooooo...

--- Roderick Wilde <[EMAIL PROTECTED]> wrote:

Jim, I just tried calling Chip Gribben on his cell
for an update. I am
really anxious to see a new member of the 100 mph
club. That would be one
more feather in the cap let alone his second place
position on Drag Times
dot com. Keep them votes a coming. By the end of the
month the lead by the
three electrics will probably be beyond any figures
they have ever seen.
Even if they are aware that it is just a drag queen
contest, oops, I meant
prom queen contest. Well they are all drag cars
after all :-). Just having
fun with you all. Anyway the sheer number of votes
will make them think that
at least people in this sport are very dedicated and
they are very right to
believe that. It's a fact, Jack!

Anxiously waiting,
Roderick Wilde

----- Original Message ----- From: "Jim Husted" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Saturday, January 21, 2006 4:55 PM
Subject: BBB Reports and the lack there of!


> Hey All
>
>  Well it's Saturday night and still not a nary of
a word from those down
> in Florida.  Whats with those guys and reporting
info.  God I hope they
> didn't use tose punch cards for the Show and Shine
voting or we'll never
> get a post, LMAO  8^ )
>
>  Maybe they misunderstood my earlier post and went
to their Triangle
> instead of the Electric Triangle, hehehe.  Stay
away from the light
> guys...
>
>  Hope all had a great time, but gets some posts up
for us arm chair racers
> would ya!
>
>  Cya
>  Jim Husted
>
>
>
>
>
>
> ---------------------------------
>
> What are the most popular cars?  Find out at
Yahoo! Autos
>
>
>
>
> -- > No virus found in this incoming message.
> Checked by AVG Free Edition.
> Version: 7.1.375 / Virus Database: 267.14.21/236 -
Release Date: 1/20/2006
>
>



--
No virus found in this outgoing message.
Checked by AVG Free Edition.
Version: 7.1.375 / Virus Database: 267.14.21/236 -
Release Date: 1/20/2006




__________________________________________________
Do You Yahoo!?
Tired of spam?  Yahoo! Mail has the best spam protection around
http://mail.yahoo.com




--
No virus found in this incoming message.
Checked by AVG Free Edition.
Version: 7.1.375 / Virus Database: 267.14.21/236 - Release Date: 1/20/2006





--
No virus found in this outgoing message.
Checked by AVG Free Edition.
Version: 7.1.375 / Virus Database: 267.14.21/236 - Release Date: 1/20/2006

--- End Message ---
--- Begin Message ---
how about running an 8 volt battery AND a 6 volt in series for your aux
system?  Then you could have 14 volts.

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Behalf Of Mark Grasser
Sent: Saturday, January 21, 2006 12:11 PM
To: [email protected]
Subject: Re: 12volt alternator or dc-dc convertor


What bothers me about running off just a battery is that it is only 12
volts. Too dim of headlight for me. My work-in-progress will get a DC to DC
that runs an output of 14 to 14.5 VDC no battery. This is the level present
ICE cars run at and is the voltage the headlights and accessories were
designed to run at.




Mark Grasser
 Subject: Re: 12volt alternator or dc-dc convertor


> Cor van de Water wrote:
>> You want to get stuck on a railroad crossing (or any other
>> roadway crossing) because you were too cheap to install a
>> DC/DC converter and your 12V battery died?
>
> Yes, it could happen. Extremely unlikely, though. Batteries don't
> suddenly die; they gradually fade away. You'd have plenty of warning.
>
> My early EVs had no DC/DC converter or alternator, and just ran all 12v
> loads off the accessory battery. Given that they were 50-100 amphour
> batteries, and my maximum 12v load was 25 amps or less, I could drive
> off the accessory battery for 2-4 hours. That was a *lot* longer than my
> propulsion pack would last!
>
>> Look at what Toyota did with the Prius. They could have
>> installed an alternator - the engine normally does not
>> shut off for more than a few minutes.
>> Why then did they add a 100A 12V inverter to the motor
>> controller? Guess?
>
> Because their 12v system powers an electric heater, the power steering,
> power brakes, etc.
> --
> Lee Hart
>

--- End Message ---
--- Begin Message ---
Can you name what state you live in and who those 3 are?
  Maybe some of us can support those agencies with our
  business.
   
  Bruce

Bob Bath <[EMAIL PROTECTED]> wrote:
    not all Allstate affiliates will insure a 3rd party
  conversion. Fortunately, there are 3 in my town,
  and one of them does. Which reminds me, I
  really need to write a thank you note. peace,
  and good luck with the search...



                        
---------------------------------
Yahoo! Photos
 Got holiday prints? See all the ways to get quality prints in your hands ASAP.

--- End Message ---
--- Begin Message ---
Actually, that looks like Cam-loc connectors for travelling stage/music
productions on the bottom of the disconnect switch.  May not be for EV use
at all.

John

Back to lurk mode now...
----- Original Message ----- 
From: "David Roden" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Saturday, January 21, 2006 8:30 PM
Subject: Re: Clinton Library EV Charge station (pics!)


> Huh.  The safety switch is OFF.  What's the point of having it then?
> (Rhetorical question.)
>
>
> David Roden - Akron, Ohio, USA
> EV List Assistant Administrator
>
> = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
> Want to unsubscribe, stop the EV list mail while you're on vacation,
> or switch to digest mode?  See how: http://www.evdl.org/help/
> = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
> Note: mail sent to "evpost" or "etpost" addresses will not reach me.
> To send a private message, please use evadm at drmm period net.
> = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
>
>

--- End Message ---
--- Begin Message ---
As with much in life incompetence is not a legal defense. The agent's "mistake" 
may open you up to liability and lack of coverage, but that is only IMHO. I may 
be full of it also.
   
  Bruce

David Roden <[EMAIL PROTECTED]> wrote:
  When I insured my Civic (liability only), I told the agent it was an 
electric conversion. She was silent for a moment, then said something to 
the effect of "I don't see anything here about that." AFAIK, she wrote the 
policy as if it were an ordinary Civic. I'm not sure that was the right way 
to go about it, but I didn't fuss.


David Roden - Akron, Ohio, USA

                        
---------------------------------
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--- Begin Message ---
See www.ProEv.com - they've done just that.

Victor

mike golub wrote:
1-what if you wanted one motor to power the back end,
and another to power the front end?




How do you set up a car to do that?
If one motor was on the rear wheels, and another

motor

was on the front wheels on a 4wd car, what

technique

is used so one set of wheels doesn't rotate faster
than the other?

Has anyone have more information on this?


--- End Message ---

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