EV Digest 5450

Topics covered in this issue include:

  1) Re: Still blowing fuses
        by Lee Hart <[EMAIL PROTECTED]>
  2) Re: Still blowing fuses
        by Lee Hart <[EMAIL PROTECTED]>
  3) Re: High Voltage Nationals
        by Jim Husted <[EMAIL PROTECTED]>
  4) Re: converting a gas mower to electric
        by Ryan Bohm <[EMAIL PROTECTED]>
  5) Re: Optima battery contest
        by "Bob Rice" <[EMAIL PROTECTED]>
  6) Re: looking for doner car 
        by "Charles Whalen" <[EMAIL PROTECTED]>
  7) 2006 NEDRA Power of DC
        by Chip Gribben <[EMAIL PROTECTED]>
  8) Re: looking for doner car 
        by "Charles Whalen" <[EMAIL PROTECTED]>
  9) Re: converting a gas mower to electric
        by [EMAIL PROTECTED]
 10) Re: looking for doner car 
        by "Charles Whalen" <[EMAIL PROTECTED]>
 11) Re: High Voltage Nationals
        by [EMAIL PROTECTED]
 12) Re: Ford bolts, ie. battery clamp bolts
        by Tom Watson <[EMAIL PROTECTED]>
 13) Re: Article 625 Interlock
        by Meta Bus <[EMAIL PROTECTED]>
 14) Re: the tango vs other EV's of the future ..
        by "Andre' Blanchard" <[EMAIL PROTECTED]>
 15) Re: Optima battery contest
        by Mark Ward <[EMAIL PROTECTED]>
 16) Taking my truck to the doctor
        by Paul Wallace <[EMAIL PROTECTED]>
 17) Re: converting a gas mower to electric
        by Michael S Briggs <[EMAIL PROTECTED]>
 18) races & mowers
        by Jim Coate <[EMAIL PROTECTED]>
 19) Re: Article 625 Interlock
        by "Rich Rudman" <[EMAIL PROTECTED]>
 20) Re: the tango vs other EV's of the future ..
        by "Rich Rudman" <[EMAIL PROTECTED]>
--- Begin Message ---
Calvin King wrote:
> I connect the charger, set it at 15 amps, it runs for about ten
> minutes and blows the DC fuse.  K&W BC20 on a 108 volt pack.  The
> batteries are new and I am not aware of any change to have cause the
> fuse to blow.  It worked and then suddenly didn't.  I have gone
> through 4 or 5 fuses and still can't see anything out of the ordinary.

What size fuse is is blowing? If you are trying to run 15 amps thru a 15
amp fuse, then it is almost guaranteed to blow.

You usually need to size a fuse for about double the normal current if
you don't want nuisance tripping (i.e. use a 30 amp fuse if it normally
carries 15 amps).

Other possibilities: Fuses are basically just resistors. Anything that
makes them get hot makes them blow. So, other things that will make them
blow earlier than expected include:

 - loose fuseholder or connections to the fuse
 - running it in a hot location
 - blocking air circulation around the fuse
-- 
Ring the bells that still can ring
Forget the perfect offering
There is a crack in everything
That's how the light gets in    --    Leonard Cohen
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart_at_earthlink.net

--- End Message ---
--- Begin Message ---
Bob Bath wrote:
> I'm surprised you're not blowing your breaker. Because of "harmonics"
> on the AC line, I could never pack more than 7.2 amps (as observed
> on the E-meter) RMS into my pack.

The E-meter (aka Link-10) displays *average* current, not RMS. The way
the K&W works, 7.2 amps average into the pack is about 10 amps RMS.
Fuses respond to the RMS current.
-- 
Ring the bells that still can ring
Forget the perfect offering
There is a crack in everything
That's how the light gets in    --    Leonard Cohen
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart_at_earthlink.net

--- End Message ---
--- Begin Message ---
Hey Shawn
   
  Being I didn't vote I guess my first Wiennie award goes to me.  In as much as 
I intended to get myself a membership it has failed to materialize yet.  Being 
a new business I could $50.00 dollar myself to death, lmao.  With that said I 
do try to help all I can so maybe I'm just 1/2 a wiennie, lmao!! 
   
  First I remember hearing about you having 15" motors but if you get them to 
the race I'll make sure I got room to haul them back.  I'll have to listen to 
Wayland bitchin about loss in gas milage but I got ear plugs, lmao!!  Do you 
have any idea of how much they weigh??  We'll have to grab a video of 14 of us 
loading them up, hehehe.
   
  Being there would be quite a savings in freight for me to haul them back it 
would be worth the effort.  When you get the time, fill me in on their 
condition and what you're looking to have done as you have now got me excited!  
Hey Ryan S. you see this>15" motors, lmao!!
  Joliet bound Wednesday
  Cya
  Jim Husted
  Hi-Torque Electric

[EMAIL PROTECTED] wrote:
  Jim,

Your first Wieenie award HAS to go to everyone who didn't vote in the 
NEDRA election !

How much room is there in the bed of the pickup? I have those two 15" 
dia x 22" custom motors that we need to get working on.
If I can get them to Chicago maybe you can take them back to your shop.

Shawn Lawless

-----Original Message-----
From: Jim Husted 
To: ev@listproc.sjsu.edu
Sent: Wed, 3 May 2006 20:10:36 -0700 (PDT)
Subject: Re: High Voltage Nationals

Hey all

[EMAIL PROTECTED] wrote:

> We just picked up some new projects that are going to preclude us 
from
> preparing the OJ-2 for race time.
> ...the OJ is hanging on the wall unfinished and untested.
> Additionally, I stole the disconnect/ breaker box and "OH ____" lever
> for the Monster Garage project. We have not had time to build and
> install a new one. So OJ is out for Chicago

John Wayland wrote:
>Say it isn't so! Getting to finally see your machine in person was to 
be
>one of the highlights for me on this very long cross country trip.

I bummed out over this email also when I read it today 8^ (
In fact when I told my wife Amy that Orange Juice wasn't going to 
attend she
replied that's Shawn Lawless right? (She actually is listening to me 
when I
talk, lmao) I guess I wanted to chime in here with I mirror John in 
that I was
looking forward to meeting the man and the machine 8^ )

I also want to acknowlege how much effort it takes to attend an 
EVent. I just
took a call from Matt Graham and being he's got his hands full at this 
minute
(hope he doesn't mind) I'll add to his last post with news that his 
shafts are
not looking good. Although he appeared calm he has got to be in freak 
mode
right now. He's going to swap motor positions and get some harder keys 
and
hopefully reassemble EVerything to make the Joliet race in time. 
Matt's an
awesome guy and I hope he makes it, as it just might be the only time I 
get to
see his car in person. He actually was glad it happened now rather 
than to tow
it to the race and then have it break.

I'll be attending as a spectator as will be Bob Rice and others so 
even if you
can't get the Juice monster up maybe just come out to support the race??

As a matter of fact it seems everyone is in freak mode and if one 
includes
both the Gone Postal and the MG tapings and what I've seen at the 
Wayland juice
bar prior to races it suggests you guys like it that way, lmao!! I'll 
echo John
also in that I can't believe that you, Wayland, Tim, Marko, Father 
Time, Myself,
and a dozon other amp heads couldn't botton up OJ before the race.
I also run my own business and know how it is but, If you don't make 
the race
I'm going to issue my first Hi-Torque Wiennie Award 8^ P

With the rough seas weathered by NEDRA of late I believe it needs all 
the
support it can get and now is the time to show that support. For those 
with
longer trips just picture John, Tim and I crammed into my pickup for 3 
days of
driving!
I'm pumped can't wait till next Wednesday.
(Wayland what the hell you doing reading this, get back to work on 
the Zombie)
hehehe!
Cya all (hopefully)
Jim Husted
Hi-Torque Electric


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--- End Message ---
--- Begin Message ---

Steve, your picture mowbatmoni shows what looks like battery monitors, what
/ where etc did you come up with these? The look pretty heavy duty.
Hey, I recognize those! I built them from the PCB up. They were the original set of regs in the 200sx. They are MK2's modified to have fans. Steve gave them a loving home so I could play around with other regs. I don't think I knew that they were going on the mower though. Cool.

-Ryan
--
- EV Source <http://www.evsource.com> -
Selling names like Zilla, PFC Chargers, and WarP Motors
E-mail: mailto:[EMAIL PROTECTED]
Toll-free: 1-877-215-6781

--- End Message ---
--- Begin Message ---
----- Original Message ----- 
From: "ProEV" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Friday, May 05, 2006 9:41 AM
Subject: Optima battery contest


> Hi All,
>
> I ran across a posting that Optima Batteries is having a contest. Optima
is
> looking for a car that deserves $50,000 worth of performance upgrades.

>  What are they waiting for? The White Zombie and Blue Meenie fill their
wish list. Maybe not for performance upgrades, they have bim DONE for
them<g>!

    My two Optimas worth.

    Bob
> <go to www.optimafullride.com and submit a photo of their vehicle and a
> 200-word story on why their vehicle deserves the "Full Ride". Industry
> experts, using the following criteria: originality, clarity and adherence
to
> theme, will select five finalists to be considered for the grand prize.>
>
> Hmmmm.
>
> <"OPTIMA Batteries provide the long lasting power needed to run many of
the
> electronics and accessories being added to vehicles today. Auto and truck
> enthusiasts are installing OPTIMA's at the same time they're adding other
> high-performance parts like brakes, exhausts systems, stereo systems,
wheels
> and tires.">
>
> Anyone running Optimas, or in mid conversion, or have a nice car running
> flooded lead acid?  Tell them that Optimas will make your car go!
>
> Details: http://biz.yahoo.com/prnews/060501/clm522.html?.v=27
>
> Cliff
> www.ProEV.com
>
>

--- End Message ---
--- Begin Message ---
Steve,

I also know of two electric 914s (i.e. already converted) that are for sale.
Stephen Taylor in Atlanta has one for sale, and Jerry Pohorsky out in Santa
Clara, California also has one for sale.  Let me know if that might be of
any interest and I will pass along their contact info.

I seem to recall that Paul Liddle gave me a good website listing 914s for
sale about a year ago.  I'll see if I can dig that out of my files.  If I
find it, I'll pass that along as well.

Charles


----- Original Message ----- 
From: "Charles Whalen" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Friday, May 05, 2006 10:45 AM
Subject: Re: looking for doner car

Steve,

I'll pass by my local 914 specialist today (about a mile from my place) and
see if they've got any 914s lying around in various states of disrepair that
they'd be willing to part with, which they usually do.  How nice a body does
your customer want?; how much corrosion will he accept?; how much is he
willing to pay for the donor car?

Charles


----- Original Message ----- 
From: "steve clunn" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Friday, May 05, 2006 7:29 AM
Subject: looking for doner car

>I have somebody you wants to convert a Porsche 914 , I'd like to find one
>with a bad motor and good interior , is there a car wanted web site ? any
>other ways of locating cars ? steve clunn

--- End Message ---
--- Begin Message --- Just an FYI, the 6th Annual NEDRA Power of DC event is just a month away on Sunday June 4.

So there is plenty of time to get your rides ready for this event.

As the list of sponsors and racers finalizes I will send out another message soon on who's coming out.

See you all in at the NEDRA High Voltage Nationals and hopefully at the Power of DC.

Chip Gribben
NEDRA Power of DC
http://www.powerofdc.com

--- End Message ---
--- Begin Message ---
Steve,

I found that website that Paul had recommended to me over a year ago.  Check
out http://ww2.collectorcartraderonline.com and then do a search on Porsche
914.  There are currently 40 Porsche 914s listed there for sale in the US, 3
of them in Florida.

Charles


----- Original Message ----- 
From: "Charles Whalen" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Friday, May 05, 2006 10:57 AM
Subject: Re: looking for doner car

Steve,

I also know of two electric 914s (i.e. already converted) that are for sale.
Stephen Taylor in Atlanta has one for sale, and Jerry Pohorsky out in Santa
Clara, California also has one for sale.  Let me know if that might be of
any interest and I will pass along their contact info.

I seem to recall that Paul Liddle gave me a good website listing 914s for
sale about a year ago.  I'll see if I can dig that out of my files.  If I
find it, I'll pass that along as well.

Charles


----- Original Message ----- 
From: "Charles Whalen" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Friday, May 05, 2006 10:45 AM
Subject: Re: looking for doner car

Steve,

I'll pass by my local 914 specialist today (about a mile from my place) and
see if they've got any 914s lying around in various states of disrepair that
they'd be willing to part with, which they usually do.  How nice a body does
your customer want?; how much corrosion will he accept?; how much is he
willing to pay for the donor car?

Charles


----- Original Message ----- 
From: "steve clunn" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Friday, May 05, 2006 7:29 AM
Subject: looking for doner car

>I have somebody you wants to convert a Porsche 914 , I'd like to find one
>with a bad motor and good interior , is there a car wanted web site ? any
>other ways of locating cars ? steve clunn

--- End Message ---
--- Begin Message ---
Joel,

I suppose if you really wanted to you could use solar to charge the mower but to be even reasonably effective (at least in Ohio) it would need to be a large roof mounted unit or some sort of solar storage shed or tent not something mounted on the mower.

Shawn Lawless

-----Original Message-----
From: Joel Hacker <[EMAIL PROTECTED]>
To: ev@listproc.sjsu.edu
Sent: Fri, 5 May 2006 09:31:08 -0500
Subject: Re: converting a gas mower to electric

Shawn, 
 
Why the solar panel...isn't that like a squirt 
gun against a fire-hydrant... 
 
If I were a customer of yours, why should I have to 
pay the extra money for something that will take a 
week to recharge my batteries when I have a 60 Amp 
charger specifically designed for the mower in my 
garage? 
 
Also, isn't that a little too fragile to be riding 
on a lawnmower? I don't know about you, but when 
I mow with a lawn/garden tractor, I'm always scruffing 
bushes, ducking under low trees and anything else 
I can do to get away from a huge clean up job with 
my string trimmer...how would this affect a solar panel? 
 
Just some questions... 
 
 
[EMAIL PROTECTED] wrote: 
 
Steve, 
> I'll challenge you for the most satisfied EV mower owner spot.
While my > EV grin is certainly present while driving something that is used for > transportation, you and I have both realized that looking at a lawn you > have just cut almost silently, for a fraction of the cost, is one of the > ultimate EV rushes. What's even better though is watching the SMILE, > (Yes I said Smile) on my wife's face as she is tooling around the yard > on the ZEROMOW. To have a wife that enjoys cutting the grass is the > holy grail of marital bliss. I encourage anyone that is thinking about > an electric mower to take the plunge. Build one, Buy one, just get one. > You won't regret it! 
> Caution: Shameless ZEROMOW plug to follow: 
The ZEROMOW EV zero-turn mower project is moving forward. I will be >
updating the website in the near future but the gist is this. 
2 production prototypes are being built for this year's 2006 >
International Lawn and Garden Show in Louisville. These will be VERY > close to the actual production units to follow. Last year we dove into > the mower scene. This year we are going to Cannonball the ICE mower world. 
> Shawn Lawless 
> -----Original Message----- 
From: steve clunn <[EMAIL PROTECTED]> 
To: [EMAIL PROTECTED]
Sent: Thu, 4 May 2006 09:01:20 -0400 
Subject: Re: converting a gas mower to electric 
> .Hi Mike I may be the most satisfied Ev mower owner on the list , I
use > mine for my lawn business somthing cutting more that 10 yards a day with > it. you can see my mower 1/2 down the page at > http://www.grassrootsev.com/projects.htm > I've cut lawns so thin that no gas mower could tuch them. But as I have > a 8" net gain motor and 120v 400 amp crutis con troller ( yes this would > run a car :-) and am running 96v , 8 orbitals, > >> > > You could buy one used; or look at one to get ideas for doing your > >>> own conversion. >> 
>> That's the recommendation I'm getting frequently. There are a
couple > > > within an hours drive from here that I may look at. I like tinkering > > though, so I find it more appealing to convert my gas mower to > electric - > especially if I could do it for roughly the same cost as > buying a 30 year > old electric tractor and bringing it back to working > condition. > > I think your right here , restoring can be costly , finding the right > parts ect , where the mower you showed is commen , the elec trak is a > little like the ev 1 , a great mower but not common . > > I'd like > >> to get a rough idea of how much it might cost me to do the > > gas-electric > conversion to compare to the cost of buying one of those > old Elec-Traks > (another drawback as I see it for the elec-traks is > that most have a front > mount mower deck rather than under the belly, > which would make it more > difficult to fit into our garage). > > yep , > >> >> 
The garden tractor style of riding lawm mower is the best start. >
> Cheap > >>> riding mowers are too flimsily built, and can't carry enough > > batteries > >>> to bother with. >> 
> > The mower you have would do fine , don't get to hung up on
loading it > down with batteies , as a home owner , you could mow for 15 minites then > charge and do other stuff , mow , charge , mow charge . > > >> The one I have is the same as this one: >> 

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=7761400583&category=50
 
377&fkxs=1 > >> It's a 14.5 hp tractor with a 42" deck. It seems very
sturdy, and > > should > have room for at least 4 12V batteries (or possibly 6 6v or 8v) > batteries. > I'm wondering if it would be better to salvage a motor, > controller, etc. > from an old electric golf cart, or find new/used > ones. Hell, I could > probably make my own controller I suppose.... > >> > > yes a golf cart motor would work, if you can fine one with a shaft > instead of a hole, and the old coil of wire controller the used is also > good , I went with the orbitals , cus my discharge is less that an hour, > and I needed the voltage to be hi so as to be close to my EV trucks > voltage for dump charging , > > >>> A friend and I converted his old Wheel Horse garden tractor to > > electric. > >>> It was a pretty simple process. We replaced the dead 8hp gas engine > > with > >>> a 1.5hp 24v electric motor, and a separate 24v 3/4hp motor for the > > mower > >>> deck. We initially used two 12v deep-cycle batteries, but mowing time >>> was too short (20 minutes). We replaced these to four 6v golf cart >> 
>> Does it have a manual or hydrostatic tranny? This gas mower has a
> > > hydrostatic (automatic) tranny. I'm not at all familiar with those, so > I'm > not sure how the motor will attach to it. > >> > > I have the hydrostatic tranny's also , I'd go with one bigger motor and > put it right where the gas was , . > As Rod Hower told me when I was on the fence , Go for it , , and I did :-) > I don't know what was more fun , seeing Bob Rice smoke the tires on my > race truck or mowing the lawn with my ev mower , > steve clunn > > >> > > >  
--- End Message ---
--- Begin Message ---
Steve,

I'll pass by my local 914 specialist today (about a mile from my place) and
see if they've got any 914s lying around in various states of disrepair that
they'd be willing to part with, which they usually do.  How nice a body does
your customer want?; how much corrosion will he accept?; how much is he
willing to pay for the donor car?

Charles


----- Original Message ----- From: "steve clunn" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Friday, May 05, 2006 7:29 AM
Subject: looking for doner car

I have somebody you wants to convert a Porsche 914 , I'd like to find one
with a bad motor and good interior , is there a car wanted web site ? any
other ways of locating cars ? steve clunn

--- End Message ---
--- Begin Message --- If you can take the motors with you I'll be glad to pay your $50.00 membership fee!
I'll try to get some photos to you today of the motors.

Shawn

-----Original Message-----
From: Jim Husted <[EMAIL PROTECTED]>
To: ev@listproc.sjsu.edu
Sent: Fri, 5 May 2006 07:41:41 -0700 (PDT)
Subject: Re: High Voltage Nationals

Hey Shawn

Being I didn't vote I guess my first Wiennie award goes to me. In as much as I intended to get myself a membership it has failed to materialize yet. Being a new business I could $50.00 dollar myself to death, lmao. With that said I do
try to help all I can so maybe I'm just 1/2 a wiennie, lmao!!

First I remember hearing about you having 15" motors but if you get them to the race I'll make sure I got room to haul them back. I'll have to listen to Wayland bitchin about loss in gas milage but I got ear plugs, lmao!! Do you have any idea of how much they weigh?? We'll have to grab a video of 14 of us
loading them up, hehehe.

Being there would be quite a savings in freight for me to haul them back it would be worth the effort. When you get the time, fill me in on their condition and what you're looking to have done as you have now got me excited! Hey Ryan
S. you see this>15" motors, lmao!!
 Joliet bound Wednesday
 Cya
 Jim Husted
 Hi-Torque Electric

[EMAIL PROTECTED] wrote:
 Jim,

Your first Wieenie award HAS to go to everyone who didn't vote in the
NEDRA election !

How much room is there in the bed of the pickup? I have those two 15"
dia x 22" custom motors that we need to get working on.
If I can get them to Chicago maybe you can take them back to your shop.

Shawn Lawless

-----Original Message-----
From: Jim Husted
To: ev@listproc.sjsu.edu
Sent: Wed, 3 May 2006 20:10:36 -0700 (PDT)
Subject: Re: High Voltage Nationals

Hey all

[EMAIL PROTECTED] wrote:

We just picked up some new projects that are going to preclude us
from
preparing the OJ-2 for race time.
...the OJ is hanging on the wall unfinished and untested.
Additionally, I stole the disconnect/ breaker box and "OH ____" lever
for the Monster Garage project. We have not had time to build and
install a new one. So OJ is out for Chicago

John Wayland wrote:
Say it isn't so! Getting to finally see your machine in person was to
be
one of the highlights for me on this very long cross country trip.

I bummed out over this email also when I read it today 8^ (
In fact when I told my wife Amy that Orange Juice wasn't going to
attend she
replied that's Shawn Lawless right? (She actually is listening to me
when I
talk, lmao) I guess I wanted to chime in here with I mirror John in
that I was
looking forward to meeting the man and the machine 8^ )

I also want to acknowlege how much effort it takes to attend an
EVent. I just
took a call from Matt Graham and being he's got his hands full at this
minute
(hope he doesn't mind) I'll add to his last post with news that his
shafts are
not looking good. Although he appeared calm he has got to be in freak
mode
right now. He's going to swap motor positions and get some harder keys
and
hopefully reassemble EVerything to make the Joliet race in time.
Matt's an
awesome guy and I hope he makes it, as it just might be the only time I
get to
see his car in person. He actually was glad it happened now rather
than to tow
it to the race and then have it break.

I'll be attending as a spectator as will be Bob Rice and others so
even if you
can't get the Juice monster up maybe just come out to support the race??

As a matter of fact it seems everyone is in freak mode and if one
includes
both the Gone Postal and the MG tapings and what I've seen at the
Wayland juice
bar prior to races it suggests you guys like it that way, lmao!! I'll
echo John
also in that I can't believe that you, Wayland, Tim, Marko, Father
Time, Myself,
and a dozon other amp heads couldn't botton up OJ before the race.
I also run my own business and know how it is but, If you don't make
the race
I'm going to issue my first Hi-Torque Wiennie Award 8^ P

With the rough seas weathered by NEDRA of late I believe it needs all
the
support it can get and now is the time to show that support. For those
with
longer trips just picture John, Tim and I crammed into my pickup for 3
days of
driving!
I'm pumped can't wait till next Wednesday.
(Wayland what the hell you doing reading this, get back to work on
the Zombie)
hehehe!
Cya all (hopefully)
Jim Husted
Hi-Torque Electric


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--- End Message ---
--- Begin Message ---
Hi
This might be an area where that tool coating could be used... just
dip it down part way into the threads, coating the head and shaft and
then blob a small amt of silicon on it to seal. Make sure you use a
larger socket or a open end to tighten it. 
Tom
-----------------
I believe the term you are wanting is Parkerized.

I have seen some companies just use a heavy grease to seal the
exposed 
metal, anything to keep the corrosive atmosphere away from the
exposed 
surface, although it is somewhate messy.

respectfully,
John

58 Harley Servicar conversion in progress
www.indele.com

----- Original Message ----- 
From: "Chuck Hursch" <[EMAIL PROTECTED]>
To: "EVDL post" <ev@listproc.sjsu.edu>
Sent: Thursday, May 04, 2006 3:21 PM
Subject: Ford bolts, ie. battery clamp bolts


> Hello All,
>
> When I put together my new pack of US125s about a year ago, I
> ordered new fastener hardware for the automotive post clamps.  My
> old bolts and nuts were pretty rusty after sitting for several
> years next to the cell caps.  So the fellow EV'er that was
> helping me said that I could get Ford bolts (4-sided bolt heads)
> from our local US Battery rep (where I had just bought the new
> batts).  I ordered the new bolts, which are dark grey because of
> a process called pokarization (sic? - I need to get that spelling
> down).  The problem with the new set is that the bolts were too
> long, sticking out well beyond the side of the automotive clamp,
> running interference with the closest cell cover.  So we
> shortened the bolts down, and we painted (Rustoleum red) the cut,
> since the pokarization is only a surface treatment, or so I'm
> told.  Well, after about a year the fumes from the cells is
> attacking some of the cut bolt ends, and it's getting to be a
> rather ugly powdery mess under the lug covers that I really don't
> like to have to clean up every monthly battery maintenance
> session.  Any suggestions as to where I can get correct-length
> bolts, or do you all think that stainless steel might work?  I
> tried Google-ing "pokarized", "Ford bolts", etc. but didn't get
> very far.  Hex bolts won't work, I think, because the automotive
> clamp has that flat bevel to keep the bolt head from turning when
> you turn the nut on the other end.  Maybe I should bug the US
> Battery rep again, but I think he gave me what he had, and that
> is that.
>
> Thanks,
> Chuck
>
> Chuck Hursch
> Larkspur, CA
> http://www.austinev.org/evalbum/339.html
> http://www.geocities.com/chursch/bizcard.bmp
>

__________________________________________________
Do You Yahoo!?
Tired of spam?  Yahoo! Mail has the best spam protection around 
http://mail.yahoo.com 

--- End Message ---
--- Begin Message ---
Peter VanDerWal wrote:
The point isn't that it's difficult to achieve, the point is that it's a
dangerously stupid requirement.

This us probably why the OEM chargers do NOT incorporate this feature.

See, even the OEM chargers, Magnacharge/Avcon, don't meet the requirements
outlined by Art 625.


A more effective means of preventing "drive-off" is to disable the vehicle's controller while on charge. A NC switch is used on the EV's charge-port door, and the drivetrain is simply not allowed to function while that door-switch is open.

This supervisory control over the drivetrain is not covered by NEC (of course, since its completely in the domain of the vehicle), but it might be specified somewhere in SAE J1772.

-----

Speaking of J1772, are there any SAE members on the list, who might negotiate a limited free distribution of that document?

I've seen other automotive (manufacturer) sites which offered a list of available SAE PDF's (related to their market/technology) for *free*, based on an agreement with SAE. It would be nice if somebody with some SAE pull could become a nexus for SAE docs related to EV's (and conversions).

Jim

--- End Message ---
--- Begin Message ---
At 01:22 AM 5/5/2006, you wrote:
i am really stunned by the massive accelertion possible in
the micro width TANGO .. based on a high power high torque
dc motor driving the rear wheels .. power comes from the
battery

the acceleration is enormouse

but .. and this is a prophesy (just kiddin') :

EV's using pentadyne type of EMB's will be capable of
accelerations which will make the Tango look like a
kid playing with roller skates and wanting to 'go' like
the feraris !

..peekay

(i sure don't see no posts commenting on the TANGO ..
 the 'commercial' EV of the personal transporting type
 which is already being launched for sale in usa and canada ..
 neither ain't there no comments on the 'indian' REVA ..
 which is the only leading normal sized mini car in the lower
 range .. with modest acceleration, nominal range .. yet
 good enough for more than 90% car users .. we don't really
 commute all that much .. we may want to .. but usually
 land up not doing it)

If you would stop with the "flywheels are better then everything else" and do some looking around in the lists archives (like real research) you would know that the guy who did the battery charging system for the Tango posts to the list almost every day, and Rick himself drops in now and then.
__________

Andre' B. Clear Lake, Wi.
--- End Message ---
--- Begin Message ---
It is no doubt wishful thinking but I did fill out the form on their website.  
I would be glad just to have a set of their yellow tops for my conversion!

Unfortunately today there is a mentality that the only cars that deserve 
recognition are ones that need to be "pimped" with meaningless gagetry, giant 
stereos, and headers for the gas guzzling engines they contain.

I have had to struggle all the way through my project to fund it.  I suppose I 
will appreciate it more, having done it all myself when I get to drive it down 
the street.  

Mark Ward
St. Charles, MO
95 Saab 900SE "Saabrina"
www.saabrina.blogspot.com

 

---- Bob Rice <[EMAIL PROTECTED]> wrote: 
> 
> ----- Original Message ----- 
> From: "ProEV" <[EMAIL PROTECTED]>
> To: <ev@listproc.sjsu.edu>
> Sent: Friday, May 05, 2006 9:41 AM
> Subject: Optima battery contest
> 
> 
> > Hi All,
> >
> > I ran across a posting that Optima Batteries is having a contest. Optima
> is
> > looking for a car that deserves $50,000 worth of performance upgrades.
> 
> >  What are they waiting for? The White Zombie and Blue Meenie fill their
> wish list. Maybe not for performance upgrades, they have bim DONE for
> them<g>!
> 
>     My two Optimas worth.
> 
>     Bob
> > <go to www.optimafullride.com and submit a photo of their vehicle and a
> > 200-word story on why their vehicle deserves the "Full Ride". Industry
> > experts, using the following criteria: originality, clarity and adherence
> to
> > theme, will select five finalists to be considered for the grand prize.>
> >
> > Hmmmm.
> >
> > <"OPTIMA Batteries provide the long lasting power needed to run many of
> the
> > electronics and accessories being added to vehicles today. Auto and truck
> > enthusiasts are installing OPTIMA's at the same time they're adding other
> > high-performance parts like brakes, exhausts systems, stereo systems,
> wheels
> > and tires.">
> >
> > Anyone running Optimas, or in mid conversion, or have a nice car running
> > flooded lead acid?  Tell them that Optimas will make your car go!
> >
> > Details: http://biz.yahoo.com/prnews/060501/clm522.html?.v=27
> >
> > Cliff
> > www.ProEV.com
> >
> >

--- End Message ---
--- Begin Message --- I replaced the clutch in my truck with a Clutchnet kevlar unit about a year ago. It worked for a while, then the master cylinder failed, which I replaced. After that, the clutch would never release entirely. I've been driving it in this condition since then, not wanting to lay on the garage floor to take down the transmission again. Getting the rear transmission support member down is a real pain, particularly the bolts that hold it in.

I finally found a shop that was willing to work on the clutch problem. The Clutch (and brake) Doctor in Beaverton is a small shop with a very engaging and energetic manager, Erik. I brought in the truck and explained the situation to Erik. It turns out that he has a racing background and has even worked on some EVs in California. No problem, he says. Just leave it to him. The results are amazing. The clutch works great. I had recycled the pressure plate from the last clutch as it looked good to me. It turns out that the diaphram had failed. The pilot bushing was also wearing out. Erik measured the EVCC pilot and discovered that it wasn't a stock size. Further more, it was tighter than a press fit. He had to break it apart to get it out. Then, he machined a stock pilot bearing, not a bushing this time, to fit back in the retainer. Shifting is smooth and quiet now. He even fixed the torque reaction straps that I have added to prevent the transmission from rocking around during acceleration.

Erik also put in some new brakes. Bendix extreme duty front pads, which have helped the stopping a lot.

I mentioned to Erik that I might want to have the tranmission worked on some time in the future, reduced from a 5 speed to a 3 speed with reverse. He says he can do that also.

Paul Wallace
'91 Chevy S-10 full of SAFT nicads

--- End Message ---
--- Begin Message ---

Hi Mike  I may be the most satisfied Ev mower owner on the list , I use
mine for my lawn business somthing cutting more that 10 yards a day with it.
you can see my mower 1/2 down the page at
http://www.grassrootsev.com/projects.htm

That's a sweet machine Steve. I don't really need (or want) *that* much power, but it's impressive nonetheless.

The mower you have would do fine , don't get to hung up on loading it down with batteies , as a home owner , you could mow for 15 minites then charge
and do other stuff , mow , charge , mow charge .

I'd like to have enough battery capacity to do the entire yard in one charge preferably - roughly 0.5-0.7 acre (not sure how much when you factor inthe landscaped out areas), which takes me about 30 minutes on the riding mower with the gas engine.

I'm thinking that I may push the project off until winter, so I can take my time working on it in my basement (assuming I can get the tractor down there through the bulkhead :) ). That way I could take my time scrounging for parts cheap on ebay also.

I've seen a big variation in the motor hp people recommend for this sort of conversion (and compared to the Elec-Traks), from 1/2 hp up to 10 hp. So, I'm a little confused about what to shoot for. I'd prefer to not have any controller, instead running the electric motor at a constant speed (perhaps controlled by an on-dash throttle, as is currently done with the gas engine), with the foot pedal controlling ground speed. Yes, it's less efficient than a direct drive approach, but I figure most of the time is spent tooling around with the pedal to the metal anyway, so not a huge amount of energy should be wasted, and it would be much easier I think. But, I need to know what kind of hp I should shoot for in the motor. It would be nice to run a 48V system to keep the current lower (i.e. I'm figuring that a motor that gives me X hp (if that's what I need) at 48V would be preferable to one that gives the same X hp at a lower voltage (but higher current)). So, before I being my gradual process of parts-shopping (since I probably won't start the actual project until winter), can I get some recommendations on what kind of peak hp to shoot for?

Thanks,
Mike


--

--------------------------------------------------------------
Michael S. Briggs
UNH Physics Department
(603) 862-2828
---------------------------------------------------------------

On Thu, 4 May 2006, Electric Vehicle Discussion List wrote:


                            EV Digest 5444

Topics covered in this issue include:

 1) Re: EV Charging station - invention disclosure
        by "Evan Tuer" <[EMAIL PROTECTED]>
 2) Re: EV digest 5440
        by David Brandt <[EMAIL PROTECTED]>
 3) Re: Wheels/Tires and rolling resistance (was Re: EV digest 5440)
        by David Brandt <[EMAIL PROTECTED]>
 4) Re: Gun Engine?
        by "Bob Rice" <[EMAIL PROTECTED]>
 5) Re: High Voltage Nationals
        by "Doc Kennedy" <[EMAIL PROTECTED]>
 6) Re: converting a gas mower to electric
        by "Bob Rice" <[EMAIL PROTECTED]>
 7) Re: High Voltage Nationals
        by "Bob Rice" <[EMAIL PROTECTED]>
 8) Re: A night at the Movies, MORE
        by "Bob Rice" <[EMAIL PROTECTED]>
 9) Re: Orbital 34DC-36 and 34DC-48, differences and where to buy?
        by Wayne <[EMAIL PROTECTED]>
10) Re: High Voltage Nationals
        by Dave Cover <[EMAIL PROTECTED]>
11) Re: converting a gas mower to electric
        by Joel Hacker <[EMAIL PROTECTED]>
12) Re: Article 625
        by Ralph Merwin <[EMAIL PROTECTED]>
13) Re: Orbital 34DC-36 and 34DC-48, differences and where to buy?
        by [EMAIL PROTECTED] (Brad Baylor)
14) Re: High Voltage Nationals
        by "Doc Kennedy" <[EMAIL PROTECTED]>
15) Raptor Overheating
        by "Michaela Merz" <[EMAIL PROTECTED]>
16) Re: converting a gas mower to electric
        by "steve clunn" <[EMAIL PROTECTED]>
17) Re: converting a gas mower to electric, Off to the Races
        by "Bob Rice" <[EMAIL PROTECTED]>
18) Small Brushless wheel motor idea
        by Jeff Shanab <[EMAIL PROTECTED]>
19) Fw: Tribeca Film Fellows: Meet the Next Generation of Filmmakers
        by "Bob Rice" <[EMAIL PROTECTED]>
20) Re: Raptor Overheating
        by "Bob Rice" <[EMAIL PROTECTED]>
21) Re: Gun Engine?
        by "Lawrence Rhodes" <[EMAIL PROTECTED]>
22) Re: Gun Engine?
        by "Lawrence Rhodes" <[EMAIL PROTECTED]>
23) Re: Gun Engine?
        by "Lawrence Rhodes" <[EMAIL PROTECTED]>
24) RE: converting a gas mower to electric
        by <[EMAIL PROTECTED]>


--- End Message ---
--- Begin Message --- As a bonus for anyone going to the HV Nationals and has open truck space on the way home, and who has always wanted an Elec-Trak garden tractor... there is an E12 w/ mowing deck on eBay in Spring grove, IL
 http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=7764205646
along with the snow blower
 http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=7764205302
both open at $1 w/ no reserve

Unfortunately I can't make the Chicago run to see the races :-(


--
Jim Coate
1970's Elec-Trak's
1997 Solectria Force
1998 Chevy S-10 NiMH BEV
1997 Chevy S-10 NGV Bi-Fuel
http://www.eeevee.com

--- End Message ---
--- Begin Message ---
OK...
What a bout a runaway.. or a drive away.. Or roll away.
Or God forbid a GET it AWAY From the charger NOW emergency.

I would rather have a Firm interlock But it WILL release if you do hit the
end of the main cable.
NEC Art 625 expressly forbids this kind of a Stiff but firm Breakaway
Stinger.
        Fools... I can see more than one reason for not making a Hard cable.
In Fact one of the main safety feature of  Gasoline pumps is a breakaway
coupling with a locking relief valve.
This is the same thing we must have. Ripping the hot  DC feed lines out of
the EV is a nightmare fail mode. EVs are Gonna roll away... from time to
time just like any other rolling vehicle.

Again.. NEC 625 is a partially thought out nightmare... With many of the
wrong measuring sticks used.

And yes my stinger interlock is a solid Cam locked connector. You could
probably pick up Goldie with it... Just like they want me to have...
And no I don't have one installed on Goldie. She has a on board Ac power
charger. The Fiero has Anderson SB 120, that will open under tension.

I am so hacked off my this kind of "You Shall" Crap that I most likely will
cross folks on it because it's just stupid....You gotta plan for
disasters... and have flexibility when dealing with them.
Passing laws and rules... doesn't make the problem go away... Planning for
them lets you live through a Event.

625-9D is one of those items....

You can argue this concept... But.. What would you want to work with????

On a roll away.. the pilot or support logic should open at the first sign of
tension... in Milliseconds the charger should Crash stop it self. The
coupling on the EV should disengage... The cable should lie there
powered down except for the low level logic telegraphing... "Open Stinger
shut down No EV found". The EV should survive this with no damage to the
charge port housing...
    It is assumed that the charger has the logic and fusing to protect it
self. The EV may or may not have a DC charge feed fuse on it... so shorting
the EV port is the most dangerous thing that can happen.
How many of us have a Full voltage Short circuit rated DC fuse on our Charge
port????? Un hunnH ... not many hands out here right???

I have a $105 500 amp Rectifier fuse rated for 450 VDC  and 18Kamp break on
the monster charger. Open one of these Puppies, and you go through your
lunch money in a hurry.
I was going to do a high watt run into the Fiero.. and realised that I did
not have the Feed back fuse installed. I aborted the test.. Even I am not
that Brave.

So Even "Hot wrench Rich".. realizes that NEC 625 doesn't cover everything..
There is stuff that I would Add to it, and much that I would Scrap.

So.. in all reality I get to make my own rules and Regs... It boils down to
no BS safety, and reasonable levels of Risk.  Completely open for the Legal
set to send me up the river...

Much more to say... Some maybe I should not.

Rich Rudman
Manzanita Micro



----- Original Message ----- 
From: "Peter VanDerWal" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Friday, May 05, 2006 3:56 AM
Subject: RE: Article 625 Interlock


>
> > Bill,
> >
> > I do not see the requirement for a locking connector in Art 625.
> > I think you are referring to Interlock:
>
> Go back and read it again carefully:
>
> 625-9.
> ...
> (d) Unintentional Disconnection. The  electric  vehicle
> coupler shall be provided with a positive means to prevent
> unintentional disconnection.
>
>
> -- 
> If you send email to me, or the EVDL, that has > 4 lines of legalistic
> junk at the end; then you are specifically authorizing me to do whatever I
> wish with the message.  By posting the message you agree that your long
> legalistic signature is void.
>

--- End Message ---
--- Begin Message ---
What ???

The Tango is traction limited... With really sticky tires... It could launch
even harder..

And a EMB... or a electro mechanical battery..AKA flywheel storage
battery... What are you going to gain???? Nothing!

The Emb EV will have the same traction limits that the Hi Po Ev Crowd
currently has.

If you actually think a EMB will store and realese power as fast as a Lead
Acid AGM battery... You are on a different  planet that I am .
And under a diffrerent set of thermodynamic rules.

The EMB of any remoteley usable design that can release 500 Kw of power is
going to be TONs of equipment.  Not the kind of power to weight ratio that
On road EVs can stand.  A Buss maybe... Not a Tango class EV in my mind
anyways.

Madman

Lets keep the BS to a reasonable level here folks.


----- Original Message ----- 
From: "peekay" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Thursday, May 04, 2006 11:22 PM
Subject: the tango vs other EV's of the future ..


> i am really stunned by the massive accelertion possible in
> the micro width TANGO .. based on a high power high torque
> dc motor driving the rear wheels .. power comes from the
> battery
>
> the acceleration is enormouse
>
> but .. and this is a prophesy (just kiddin') :
>
> EV's using pentadyne type of EMB's will be capable of
> accelerations which will make the Tango look like a
> kid playing with roller skates and wanting to 'go' like
> the feraris !
>
> ..peekay
>
> (i sure don't see no posts commenting on the TANGO ..
>  the 'commercial' EV of the personal transporting type
>  which is already being launched for sale in usa and canada ..
>  neither ain't there no comments on the 'indian' REVA ..
>  which is the only leading normal sized mini car in the lower
>  range .. with modest acceleration, nominal range .. yet
>  good enough for more than 90% car users .. we don't really
>  commute all that much .. we may want to .. but usually
>  land up not doing it)
>
> Send instant messages to your online friends http://uk.messenger.yahoo.com
>
>

--- End Message ---

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