EV Digest 6095

Topics covered in this issue include:

  1) RE: FS: Vicor DC-DC Converter
        by Cor van de Water <[EMAIL PROTECTED]>
  2) Re: Electric Bajaj
        by "Michael Perry" <[EMAIL PROTECTED]>
  3) IOTA DC/DC VOLTAGE LIMITS?
        by Jeff Shanab <[EMAIL PROTECTED]>
  4) Lee your BMS anyone else interested?
        by [EMAIL PROTECTED]
  5) xebra test drive
        by "jmygann" <[EMAIL PROTECTED]>
  6) Re: Pickup truck drag
        by "David Roden" <[EMAIL PROTECTED]>
  7) Re: Short Range Medium Performance Conversion of an 85 MR2
        by "David Roden" <[EMAIL PROTECTED]>
  8) Re: EV controllers? the 4th option...
        by "David Roden" <[EMAIL PROTECTED]>
  9) Re: FS: Vicor DC-DC Converter
        by Tony Furr <[EMAIL PROTECTED]>
 10) Re: EV  controllers? the 4th option...
        by Nick Viera <[EMAIL PROTECTED]>
 11) Re: Pickup truck drag
        by "Rush" <[EMAIL PROTECTED]>
 12) Re: Pickup truck drag
        by "Peter VanDerWal" <[EMAIL PROTECTED]>
 13) Re: Pusher Trailer
        by "Peter VanDerWal" <[EMAIL PROTECTED]>
 14) Re: ceramic heater core mounting
        by "Tom Carpenter" <[EMAIL PROTECTED]>
 15) unsubscribe
        by "george.underwood" <[EMAIL PROTECTED]>
 16) Re: Pickup truck drag
        by "David Roden" <[EMAIL PROTECTED]>
 17) Re: IOTA DC/DC VOLTAGE LIMITS?
        by Ricky Suiter <[EMAIL PROTECTED]>
 18) RE: Battery Spreadsheet
        by "Curtis Muhlestein" <[EMAIL PROTECTED]>
 19) RE: Discharging in series and charging in parallel
        by "Curtis Muhlestein" <[EMAIL PROTECTED]>
 20) Re: SEMA Automotive Show in Vegas
        by Ricky Suiter <[EMAIL PROTECTED]>
 21) RE: Battery Spreadsheet
        by Cor van de Water <[EMAIL PROTECTED]>
 22) RE: FS: Vicor DC-DC Converter
        by Cor van de Water <[EMAIL PROTECTED]>
 23) Re: EV pusher Trailer
        by Doug Weathers <[EMAIL PROTECTED]>
 24) Delivery time, was: Pickup truck drag
        by Cor van de Water <[EMAIL PROTECTED]>
--- Begin Message ---
Yep,

but 14V 14A is not going to cut it, I'm afraid.
The 12V draw is 10A with just the basic electrical stuff
running; 20A with the lights added and then I have
not yet addressed the vacuum pump, power steering pump,
fans....

Cor van de Water
Systems Architect
Email: [EMAIL PROTECTED]   Private: http://www.cvandewater.com
Skype: cor_van_de_water    IM: [EMAIL PROTECTED]
Tel:   +1 408 542 5225     VoIP: +31 20 3987567 FWD# 25925
Fax:   +1 408 731 3675     eFAX: +31-87-784-1130
Proxim Wireless Networks   eFAX: +1-610-423-5743
Take your network further  http://www.proxim.com


-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Behalf Of Tony Furr
Sent: Friday, November 03, 2006 7:07 PM
To: [email protected]
Subject: Re: FS: Vicor DC-DC Converter


Thanks for the reply.

The problem is not the output voltage, which could be reduced. It's  
the input voltage bottom end. At a low-line of 200vdc, my 144v car  
won't start the DC-DC converter.

I picked this up at surplus, so I didn't have the luxury of picking  
the exact voltage spec I was looking for. I would love to find a 25P  
model for the $50 I paid for this one. Since the sales spec said "up  
to 300vdc", I was hopefully optomistic. oh well.

Any high-voltage EVers need a DC-DC converter?
-tony

On Nov 3, 2006, at 11:20 AM, Eric Poulsen wrote:

> Tony Furr wrote:
>> I recently purchased a Vicor Megamod DC-DC converter (VI-26L-IU)  
>> from surplus in hopes of using it with my 144v system. The sales  
>> spec claimed "up to 300v", but the paperwork with the unit says  
>> the low-line is 199v and a high-line of 399v (output voltage is  
>> 28v). A call to Vicor support confirmed this won't work w/ my 144v  
>> system since it will not power on below low-line.
> Tony, the 26L has a nominal input voltage of 300VDC, and the input  
> range is 200 to 400VDC.  The output is adjustable from 14V to 30.8V
>
> A 25P would be ideal, but a 252, 251, 25N, or 253 would work.
>
> FWIW, the part # breakdown is as follows.  This is incomplete, but  
> covers common DC/DC voltages:
>
> Part # format: VI-2XX-XX
>
> First X is input voltage:
>  Nominal    Range
> 0 12         10-20
> 1 24         21-31
> W 24         18-36
> 2 36         21-56
> 3 48         42-60
> N 48         36-76
> 4 72         55-100
> T 110        66-160
> 5 150        100-200
> 6 300        200-400
> 7 150/300    100-375
>
> Second X is output voltage:
>
> Z 2
> Y 3.3
> 0 5
> X 5.2
> W 5.5
> V 5.8
> T 6.5
> R 7.5
> M 10
> 1 12
> P 13.8
> 2 15
> N 18.5
> 3 24
> L 28
> J 36
> K 40
> 4 48
> H 52
> F 72
> D 85
> B 95
>
> Third X is temp range:
>
> E -10 to 85C
> C -25 to 85C
> I -40 to 85C
> M -55 to 85C
>
> Last X is power (if vout >= 5V)
>
> Y 50W
> X 75W
> W 100W
> V 150W
> U 200W
>
>
>>
>> So it won't work for me, which is a shame because this is a nice  
>> looking unit. It's new in the box and has never been installed. If  
>> anyone is interested, contact me off-list. If you're looking for a  
>> unit like this, you can get a great deal while helping me save the  
>> 15% restocking fee they will charge me for the return.
>>
>> tony furr
>> 76 lancia scorpion EV
>>
>>
>
>

--- End Message ---
--- Begin Message ---
I assume they'll adapt their current Bajaj. You can see those at
www.bajajusa.com. Argo's been selling those for a while. They are cute and
very affordable but, w/o doors, a bit breezy. (The pizza delivery in
Portland apparently gets around 78 to 80MPG... and the company doesn't sell
the diesel model.)
----- Original Message ----- 
From: "Lawrence Rhodes" <[EMAIL PROTECTED]>
To: "Electric Vehicle Discussion List" <[email protected]>;
<[EMAIL PROTECTED]>
Sent: Friday, November 03, 2006 10:20 AM
Subject: Electric Bajaj


> http://www.bajajauto.com/press/pressarticles_arc.asp#press9
> I haven't seen one yet.  It's been many years.Now we have Xebra which
sounds
> like a Mexican radio station with an extra letter.  Lawrence Rhodes.....
>

--- End Message ---
--- Begin Message ---
Sorry, I have a 288V nominal pack but here is one data point for the record.

My end of charge voltage is  354 Volts. I have been worried that that
may take the iota out.
The IOTA is connected to the pack with only a fuse, It stays charged and
it goes to sleep nicely.
I have readlighted* a few times and it doesn't hickup.




*redlighted in this context is when I suck the 1/2 dead AGM pack below
10V per module and light up the red LED on all the regs at once(The
reflection of 17 red LED's out of the corner of my eye, a thought it was
police lights, LOL). Put that is still in the 240V range.

--- End Message ---
--- Begin Message ---
 
Hello Lee
 
I was looking at your BMS with NiMH batteries in mind now.  You might not 
remember but a while back I was trying to get you to do a bulk  order for use 
on 
AGM batteries. I would still be willing to buy in quantity for  the best 
prices and sell at the quantity price break to all who is  interested in making 
one. 
 
Don Blazer
 
In a message dated 10/11/2006 7:52:10 AM Pacific Standard Time,  
[EMAIL PROTECTED] writes:

Jack  Murray wrote:
> I'm very familiar with NiMH, not so much with Lithium,  and in particular 
> I'm looking at $6 cells, so the cost to manage them  can't be too much or 
> its not a good strategy.  I agree if you  can increase life significantly 
> the added cost would be worth it; I'd  want to see some real data to back 
> it up, double the life seems like  a big stretch, maybe if the bad cells 
> don't get replaced a double  might be possible, but that is somewhat 
> trickery by comparing to a  worst case.

I built a BMS that scans the 12 batteries in my pack of 12v  Concorde 
AGMs. Without BMS, most people only get 1-2 years life out these  
batteries. With BMS, mine are now over 7 years old, and weak but  working.

My BMS check each battery, and then charges each at up to 15  amps for a 
time that depends on the voltage differences between them. It  does this 
while driving, charging, and for a short time when  parked.

I had one battery fail (down to 16ah when the rest were  30-40ah). It 
took a while before I noticed; the car still drove fine with  the bad 
battery, because the BMS was spending almost all its time charging  it 
from the other 11 to "prop it up".

When I did replace it, the  new battery had significantly more capacity 
than the rest of the old pack.  This is usually a problem; the new 
battery soon gets "beaten down" because  it gets overcharged by the extra 
charging needed to bring the older  batteries up to "full". But with this 
BMS, the new battery survived  fine.

Last year, I had a second battery fail. I didn't have any more  spares of 
the original type, so I replaced it with a newer but smaller  AGM. Mixing 
battery types is also an invitation for problems; but so far,  the BMS 
has given each of the (now rather widely mismatched) batteries  
appropriate amounts of charging.

Since I balance continuously,  batteries with lower amphour capacity get 
charged while driving, because  their voltage falls faster. This has the 
effect that all batteries reach  "dead" at about the same time. Thus, it 
defeats the "weakest link" effect  of having to stop driving with one 
dead battery and the rest still with  plenty of charge.

So, I'm pretty confident that aggressive battery  balancing can 
significantly extend the life of a pack.

> In any  case, ICE's have to change their oil every few months, maybe we 
> can  get Jiffy Lube to change their name to Jiffy Cell?

Yes, you could just  monitor all the batteries/cells, and replace them 
one at a time as needed.  But this is very labor intensive. If you have 
large numbers of  cells/batteries, you'd soon wind up changing them on an 
almost continuous  basis.

My first EV had a pack of twelve 6v floodeds. As I murdered them  from 
various forms of ignorance and abuse :-) I would replace them one at  a 
time. This soon produced a garage full of half-shot batteries with  
various things wrong with them, and constantly throwing batteries in/out  
to get the best half-good pack. This got old fast!
-- 
Ring the  bells that still can ring
Forget the perfect offering
There is a crack  in everything
That's how the light gets in    --     Leonard Cohen
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377,  leeahart_at_earthlink.net


 

--- End Message ---
--- Begin Message ---
Lawrence ,

  This person is looking for a EV expert in the SF area

http://www.xebraworld.com/Julie%20L.htm



--- End Message ---
--- Begin Message ---
On 3 Nov 2006 at 10:55, Rush wrote:

> All of my EVList messages take anywhere from 2 to 3 days to get back
> to me ...

They aren't taking that long to get to me.  Check out the headers on your 
message -

Delivery-date: Fri, 03 Nov 2006 21:08:50 -0600

Received: from metis.sjsu.edu ... for [EMAIL PROTECTED]; Fri, 03 Nov 2006 
21:08:50 -0600

Received: from listproc ... Fri, 3 Nov 2006 19:08:26 -0800 (PST)

Received: from apollo.sjsu.edu ... Fri, 3 Nov 2006 19:07:16 -0800 (PST)

Received: from n054.sc0.cp.net ... Fri, 3 Nov 2006 19:07:14 -0800 (PST)

Received: from ... [EMAIL PROTECTED] (x added to obfuscate) ...
 Fri, 3 Nov 2006 17:56:07 +0000

So it appears that metis.sjsu.edu held your message for 2 hours (not sure 
why) but nothing like 2 days.  Your messages are being distributed to the 
list in a timely manner.  However, your own mail server may be returning 
some mail to the SJSU listproc, causing it to put you on a 48 hour delay.  
This can happen when your mail server is overloaded, as with a flood of 
spam, for example.


David Roden - Akron, Ohio, USA
EV List Assistant Administrator

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--- End Message ---
--- Begin Message ---
On 7 Oct 2006 at 11:50, Kip C Anderson wrote:

> I have a strong inclination toward SAFT NiCd simply for the 
> longevity reason.  In a nutshell, I need some help figuring out whether 
> these cells will provide the performance I desire and at what cost.  

I'm still going back through some unread messages.

The answer to this depends on whether you are thinking of Saft aircraft 
nicads (similar to the BB600 cells several people here are using) or the 
more modern Saft nicads designed for EV use, the STM range.  They are very 
different creatures.  The aircraft nicads are roughly comparable with golf 
car batteries in specific energy, and have conventional cell-by-cell 
watering.  The STMs have specific energy over 75% higher than golf car 
batteries, and have single-point watering with internal recombination to 
reduce watering frequency.

I can't help you with the aircraft nicads but I know something about the 
STMs.

These are theoretically available as individual cells (STM1) in 7 sizes from 
40ah to 280ah, or as 6v nominal modules (STM5) in 3 sizes from 100ah to 
180ah (STM5).  I say "theoretically available" because it appears to me that 
Saft only stock STM5-100MR(E) modules (presumably because European OEM EVs 
use them), and will only supply other sizes and types upon a commitment from 
an OEM to purchase a significant quantity.  Someone please correct me if you 
have recently learned otherwise or found other types in stock.

STM5 modules are of higher specific energy than lead golf car batteries.  At 
EV currents, they deliver a nominal 48 Wh/kg compared to around 27 Wh/kg for 
golf car batteries.

But they are not a high current battery.  The more-or-less available 
100MR(E) can deliver 200 amps continuously and 500 amps for a few seconds.  
In reality it's best to stay to around 100 amps for long periods.  If you 
draw in excess of 200 amps on a regular basis, you will need to monitor 
module temperatures carefully to prevent damage.  

This means that to get a reasonably high power battery, you need high 
voltage and lots of modules.  A 240 volt battery using STM5-100MR modules 
will deliver 48kW continously, and a peak of 120kW for a few seconds.  It is 
thus probably best suited to a medium to high voltage drive system.

Such a battery will weigh 1100 lb (500kg).  It will cost about $16,000 and, 
if treated properly, should last between 1500 and 3000 cycles. Each cycle 
will yield about 21.5kWh; with a typical conversion which uses 250 Wh/mi 
this will give you a theoretical range of about 85 miles.  So if used to 
full range on each cycle it will theoretically deliver between 127,500 miles 
and 255,000 miles, for a theoretical cost per mile (not including 
electricity) of 6.3 to 12.6 cents.  

To be fair you should probably add something to the cost for a fairly 
sophisticated charger, since the charge algorithm is moderately complex and 
failing to follow it will void the warranty.  If you buy the liquid-cooled 
version (suffix MRE) you will need a cooling system; otherwise lots of fans. 
 You will want to monitor temperature carefully.  They don't like heat, so 
may not be suitable for summer use in Phoenix or some other southern states. 
Their charge efficiency is slightly (about 10 percentage points) lower than 
that of lead batteries.

OTOH these batteries lose very little capacity in cold weather, are fairly 
tolerant of overdischarge, and can be left in any state of charge 
indefintely with no harm.  

Hope this helps.  Sorry to be so late in responding.


David Roden - Akron, Ohio, USA
EV List Assistant Administrator

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--- End Message ---
--- Begin Message ---
On 3 Nov 2006 at 11:49, Lee Hart wrote:

> I think what you are asking for is the equivalent of the old Heathkits: 
> An electronic product designed and documented so thoroughly that anyone 
> could build it, with no prior electronics experience at all.

There are a couple of reasons that Heathkits are no longer available.  One 
is time; as Americans lost leisure time to lengthening work hours, and found 
more interests with which to fill those fewer leisure hours, such hobbies as 
electronic kit building lost ground.

But a big reason is that one almost never saved any money building one.  

At best the kit price was slightly less than a similar mass-produced unit.  
Often, especially as assembly work was more frequently sent to cheap-labor 
countries, the kit ended up costing more.  Probably 30 years or more ago, a 
friend of mine built a Heathkit color television set.  He did it for the 
experience, not to save money.  It cost, IIRC, nearly 30% more than a 
similar fully assembled equivalent set at the appliance store.

Heathkits and their cousins from Knight, Eico, and Dynaco gave one a little 
experience working with electronic components and with soldering.  They 
taught a little about the elementary principles of the device's operation.  
They were fun!  I built some; I know.  But they weren't much of a way to 
save money then, and certainly wouldn't be today.  It might be a kick to 
build an OTkit controller, but I doubt that it would be any cheaper than 
buying one.


David Roden - Akron, Ohio, USA
EV List Assistant Administrator

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--- End Message ---
--- Begin Message ---
Cor-
I'm not sure that you followed my post.
I was talking about my traction pack voltage which is 144 volts. It is below the cut-off limit for this converter.
I was never talking about a 14v anything.
t




On Nov 3, 2006, at 7:37 PM, Cor van de Water wrote:

Yep,

but 14V 14A is not going to cut it, I'm afraid.
The 12V draw is 10A with just the basic electrical stuff
running; 20A with the lights added and then I have
not yet addressed the vacuum pump, power steering pump,
fans....

Cor van de Water
Systems Architect
Email: [EMAIL PROTECTED]   Private: http://www.cvandewater.com
Skype: cor_van_de_water    IM: [EMAIL PROTECTED]
Tel:   +1 408 542 5225     VoIP: +31 20 3987567 FWD# 25925
Fax:   +1 408 731 3675     eFAX: +31-87-784-1130
Proxim Wireless Networks   eFAX: +1-610-423-5743
Take your network further  http://www.proxim.com


-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Behalf Of Tony Furr
Sent: Friday, November 03, 2006 7:07 PM
To: [email protected]
Subject: Re: FS: Vicor DC-DC Converter


Thanks for the reply.

The problem is not the output voltage, which could be reduced. It's
the input voltage bottom end. At a low-line of 200vdc, my 144v car
won't start the DC-DC converter.

I picked this up at surplus, so I didn't have the luxury of picking
the exact voltage spec I was looking for. I would love to find a 25P
model for the $50 I paid for this one. Since the sales spec said "up
to 300vdc", I was hopefully optomistic. oh well.

Any high-voltage EVers need a DC-DC converter?
-tony

On Nov 3, 2006, at 11:20 AM, Eric Poulsen wrote:

Tony Furr wrote:
I recently purchased a Vicor Megamod DC-DC converter (VI-26L-IU)
from surplus in hopes of using it with my 144v system. The sales
spec claimed "up to 300v", but the paperwork with the unit says
the low-line is 199v and a high-line of 399v (output voltage is
28v). A call to Vicor support confirmed this won't work w/ my 144v
system since it will not power on below low-line.
Tony, the 26L has a nominal input voltage of 300VDC, and the input
range is 200 to 400VDC.  The output is adjustable from 14V to 30.8V

A 25P would be ideal, but a 252, 251, 25N, or 253 would work.

FWIW, the part # breakdown is as follows.  This is incomplete, but
covers common DC/DC voltages:

Part # format: VI-2XX-XX

First X is input voltage:
 Nominal    Range
0 12         10-20
1 24         21-31
W 24         18-36
2 36         21-56
3 48         42-60
N 48         36-76
4 72         55-100
T 110        66-160
5 150        100-200
6 300        200-400
7 150/300    100-375

Second X is output voltage:

Z 2
Y 3.3
0 5
X 5.2
W 5.5
V 5.8
T 6.5
R 7.5
M 10
1 12
P 13.8
2 15
N 18.5
3 24
L 28
J 36
K 40
4 48
H 52
F 72
D 85
B 95

Third X is temp range:

E -10 to 85C
C -25 to 85C
I -40 to 85C
M -55 to 85C

Last X is power (if vout >= 5V)

Y 50W
X 75W
W 100W
V 150W
U 200W



So it won't work for me, which is a shame because this is a nice
looking unit. It's new in the box and has never been installed. If
anyone is interested, contact me off-list. If you're looking for a
unit like this, you can get a great deal while helping me save the
15% restocking fee they will charge me for the return.

tony furr
76 lancia scorpion EV







--- End Message ---
--- Begin Message ---
Hi all,

Someone (Lee?) messed up their quoting. I did *not* say "No programming
head or computer needed." with regards to the programming of motor
controllers. In fact, I said the opposite, that I actually *favor*
software programming as opposed to analog settings (i.e. potentiometers,
DIP Switches, etc). This is a feature I really like about the Zillas.


Stefan T. Peters wrote:
Lee Hart wrote:
Nick Viera *didn't* wrote:

No programming head or computer needed.

That's a hard one nowdays. Having a computer is a given. The first design decision people seem to make is what operating system it will run (Windows or Linux...)

You're kidding, right? Tell me you're kidding Lee... is that your idea of a Halloween prank? - chuckle chuckle.

The mere thought of a monolithic kerneled OS used in an automotive electric motor controller sends shivers down my spine.

Or are you just talking about the computer used to *configure* the controller?


--
-Nick
1988 Jeep Cherokee 4x4 EV
http://Go.DriveEV.com/
http://www.ACEAA.org/
--------------------------

--- End Message ---
--- Begin Message ---
Nick wrote - 

On Fri, Nov 03, 2006 at 10:55:53AM -0700, Rush wrote:
<..snip..>
>> All of my EVList messages take anywhere from 2 to 3 days to get 
>> back to me, where as on my other newsgroups, it is just a matter or hours... 
>>  

>I've found this header in your email.

>X-Greylist: Delayed for 14:22:11 by milter-greylist-1.6 (apollo.sjsu.edu 
>[130.65.3.73]); Fri, 03 Nov 2006 19:07:16 -0800 (PST)

>I'll bet this is the problem.


Yup that looks like the problem...

I went thru others peoples headers that have had long delays and it is the same 
- x greylist delays them. 

Some have this - 
X-Greylist: IP, sender and recipient auto-whitelisted, not delayed by 
milter-greylist-1.6 (hestia.sjsu.edu [130.65.3.74]); Fri, 03 Nov 2006 19:33:18 
-0800 (PST)

How does one get whitelisted?

David?

Rush
Tucson AZ
www.ironandwood.org

--- End Message ---
--- Begin Message ---
>> It may that your BS meter is busted Peter...
>>
>> Let's just run some simple numbers, go with the original Cd of 0.47
> with the gate up. Lower the gate and you reduce the drag by, let's say
> 0.11, and if the downward force increases by 0.05, then you have a net
> reduction of Cd by 0.06, so the Cd then becomes 0.41. I think that you
> forgot about the fact that lowering the tailgate REDUCES drag, and
> only wanted to think about downward force.

Excuse me, but as was explained in the recently reference R&T artical,
lowering the tail gate INCREAES drag and REDUCES downforce.

Regardless, the change in Cd is pretty small for changing the tailgate
position.  If you are going to quote numbers, may I sugest you look them
up rather than making them up?



-- 
If you send email to me, or the EVDL, that has > 4 lines of legalistic
junk at the end; then you are specifically authorizing me to do whatever I
wish with the message.  By posting the message you agree that your long
legalistic signature is void.

--- End Message ---
--- Begin Message ---
> ----- Original Message -----
> From: "Peter VanDerWal" <[EMAIL PROTECTED]>
> To: <[email protected]>
> Sent: Thursday, November 02, 2006 8:58 PM
> Subject: Re: Pusher Trailer
>> It's not a vehicle, it's a trailer.  You can't drive the trailer by
> itself.
>> If they allow you to register it as a trailer, then it;s a trailer and
>> unless they add a law specifing that trailers can't push, it's legal.
>
> Yes, I thought that was true, also, until I bought my first electric
> scooter. Of all things, I was threatened by the police during the Earth
> Day
> celebration... for owning an "electric skateboard." I inquired further and
> was told that no vehicle is legal, unless specified in the Oregon
> Statutes.

Check the statutes.  I'm quite certain that trailers are legal in Oregon,
further more, I' certain that they don't specify in the statutes what
functions a trailer is limited to.



-- 
If you send email to me, or the EVDL, that has > 4 lines of legalistic
junk at the end; then you are specifically authorizing me to do whatever I
wish with the message.  By posting the message you agree that your long
legalistic signature is void.

--- End Message ---
--- Begin Message --- Thanks for all the help. I have gotten mine mounted today and the dash back together. Will finish the wiring tomorrow and see how it works out.'

Thanks

Tom

----- Original Message ----- From: "Mike Willmon" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Wednesday, November 01, 2006 11:17 PM
Subject: RE: ceramic heater core mounting


my post from earlier today doesn't seem to have posted.

I did this and it seems to work fine. I left a little open space above the wire connections to keep the back preassure down since the ceramic element has about half as much flow through space as the old core. The whole heater plenum is high temp thermoplastic with the metal parts only on the outside so it effectively isolates the element electrically if one side happened to contact it. I posted a couple pics on my EV Album page:
http://www.austinev.org/evalbum/756

Mike
Anchorage, Ak.

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Behalf Of [EMAIL PROTECTED]
Sent: Wednesday, November 01, 2006 8:26 AM
To: [email protected]
Subject: ceramic heater core mounting


I am thinking I seen someone who cut the center out of their original heater core and mounted the ceramic core in it? I can't rmember where I seen it or how it was mounted. I am thinking of doing this and setting it in there with some
kind of high temp silicone sealer surounding it.  Will this work????

Tom




--
No virus found in this incoming message.
Checked by AVG Free Edition.
Version: 7.1.409 / Virus Database: 268.13.22/512 - Release Date: 11/1/2006



--- End Message ---
--- Begin Message ---
 

--- End Message ---
--- Begin Message ---
On 3 Nov 2006 at 21:24, Rush wrote:

> How does one get whitelisted?
> 
> David?

No idea.  My guess is that the server decides it based on some criteria, but 
that's just a guess.  I'll try to find out.


David Roden - Akron, Ohio, USA
EV List Assistant Administrator

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--- End Message ---
--- Begin Message ---
I originally bought a 220vac version for my conversion, but I had initially 
intended on a higher voltage pack. It worked on a 144 volt pack, but only on a 
hot charge. It would brown out and shut down after I started driving. If I 
didn't have a 12 volt battery it would have been more of a problem. I since 
swapped to a 120vac version and it's been on all the time with no issues.

So the absolute lower limit for a DLS-220-55 is right about 150 volts DC. I 
think you could probably get away with a 220vac version on a 156 volt pack as a 
lower limit. If I were running a 192 volt pack I'd deffinitely have the 220vac 
version.


Later,
Ricky
02 Insight - Sold
06 Civic IMA
92 Saturn SC2 EV 144 Volt
Glendale, AZ USA
 
---------------------------------
Get your email and see which of your friends are online - Right on the  new 
Yahoo.com

--- End Message ---
--- Begin Message ---
Here is a spreadsheet that I have created.

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
Behalf Of Bruce
Sent: Thursday, November 02, 2006 2:18 PM
To: [email protected]
Subject: Battery Spreadsheet

Good job on the battery spreadsheet Brandon!  I'd been searching for
something like that myself.  What about adding the common Dyno and
Interstate batteries?  Specs for each are here:
http://www.dynobattery.com/prod01.htm
http://www.interstatebatteries.com/www_2001/content/products/product_golfcar
.asp
And a column for Peukert's number would make it pretty complete!
______________________________________________________________________
Brandon Kruger wrote: I've made a
> spreadsheet of about 50 different batteries comparing capacity,
> weight, etc.  It can be accessed here:
> http://spreadsheets.google.com/ccc?key=p5Q1FF4gnxsiKy0y_uGEbIA.   I
> hope this can help others in finding a suitable battery.

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * *
*         ---REMAINDER OF MESSAGE TRUNCATED---            *
*     This post contains a forbidden message format       *
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--- End Message ---
--- Begin Message ---
You may want to talk to Ryan about this.  He is doing this already, he is on
the list, he owns: http://evsource.com/
 

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
Behalf Of [EMAIL PROTECTED]
Sent: Wednesday, November 01, 2006 7:59 PM
To: [email protected]
Subject: Re: Discharging in series and charging in parallel

Hi,

I am not sure if this is doable. Imagine a series of say 26 12 volt
batteries of whatever chemistry. Its output is 312V and drives the motor.
Conventionally to charge this pack in series, we need a high voltage
charger with BMS for equalisation etc.

What if I get 26 separate 12 volt battery chargers and connect them
individually across each battery and plug them all into a common plug for
charging? Can I get away without BMS as now equalization is going to
happen by this topology. I can also leave the connections intact always as
there is no need to swith batteries from series to parallel.

Any input from seasoned EV enthusiasts welcome.
JJ



--- End Message ---
--- Begin Message ---
Chels, I had a feeling you'd respond to this. I'll have to watch for Ed's show. 
There were a couple of big name battery manufacturers at SEMA like Optima and 
Odyssey, I'm really comtemplating contacting them and ask for sponsorship, 
there was a perfect spot in their booths where my Saturn conversion would have 
fit perfectly. Maybe if we could get them to get on the band wagon. I'd 
deffinitely bring my car up to SEMA (its just a 5 hour drive).

I guess its early to be talking about next year already, but just getting the 
feelers out there now. 

Rick



Ed was at SEMA doing a segment for his upcoming reality TV show, 
"Living 
with Ed", which is being shot now and will premiere on Jan 1, 2007, on 
HGTV.

As for Hybrid Technologies, I'm not surprised they were there, but I 
wouldn't draw any conclusions from it...

SEMA's a real gearhead show (which is the appeal!) but I agree that 
there's 
a potential presence for EVs there for sure. The more examples that 
efficiency and style aren't mutually exclusive, the better!

chels.


 
---------------------------------
Cheap Talk? Check out Yahoo! Messenger's low  PC-to-Phone call rates.

--- End Message ---
--- Begin Message ---
Sorry,
The list server cuts attachments off and only displays a
warning message "remainder of message truncated".
You can either cut-n-paste it in plain text format
or you can post the doc on a server and send us the link.

Success,

Cor van de Water
Systems Architect
Email: [EMAIL PROTECTED]   Private: http://www.cvandewater.com
Skype: cor_van_de_water    IM: [EMAIL PROTECTED]
Tel:   +1 408 542 5225     VoIP: +31 20 3987567 FWD# 25925
Fax:   +1 408 731 3675     eFAX: +31-87-784-1130
Proxim Wireless Networks   eFAX: +1-610-423-5743
Take your network further  http://www.proxim.com


-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Behalf Of Curtis Muhlestein
Sent: Friday, November 03, 2006 10:51 PM
To: [email protected]
Subject: RE: Battery Spreadsheet


Here is a spreadsheet that I have created.

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
Behalf Of Bruce
Sent: Thursday, November 02, 2006 2:18 PM
To: [email protected]
Subject: Battery Spreadsheet

Good job on the battery spreadsheet Brandon!  I'd been searching for
something like that myself.  What about adding the common Dyno and
Interstate batteries?  Specs for each are here:
http://www.dynobattery.com/prod01.htm
http://www.interstatebatteries.com/www_2001/content/products/product_golfcar
.asp
And a column for Peukert's number would make it pretty complete!
______________________________________________________________________
Brandon Kruger wrote: I've made a
> spreadsheet of about 50 different batteries comparing capacity,
> weight, etc.  It can be accessed here:
> http://spreadsheets.google.com/ccc?key=p5Q1FF4gnxsiKy0y_uGEbIA.   I
> hope this can help others in finding a suitable battery.

--- End Message ---
--- Begin Message ---
Hi Tony,

You misunderstood me.
I responded to:
> Any high-voltage EVers need a DC-DC converter?

I have a 312V pack that will always be between 200 and 400V
so the Vicor limits are ideal for me.
But the OUTPUT of your Vicor does not suit my needs,
otherwise I'd take it off your hands in a heartbeat
as I am currently using my aux battery in deep-cycle
mode (recharge while I also recharge the pack)
as my DC/DC died a couple months ago.
I do not want to pay the better part of a kilobucks
just to get a DC/DC again, so I am considering
options, one is the DC/DC converter of a Dell Server
power supply that takes the PFC generated 400V to
make 3.3 and 5 and 12V.
I have several of those supplies lying around and
recently bought two more for $25, when I use two of
those boards I can try to crank the 12V up to 13.6
and make it current-limited, then add the 3.3 and
the two 5V sections (after cutting the ground 
references loose from each other) into 5+5+3.3 = 13.3
and crank that also to 13.6 with current limit.
Since each power supply can handle 700W, that should
give me about 100A at 13.6V, plenty to keep the
aux battery from being drained.

Cost: $25 and a lot of love.

Regards,

Cor van de Water
Systems Architect
Email: [EMAIL PROTECTED]   Private: http://www.cvandewater.com
Skype: cor_van_de_water    IM: [EMAIL PROTECTED]
Tel:   +1 408 542 5225     VoIP: +31 20 3987567 FWD# 25925
Fax:   +1 408 731 3675     eFAX: +31-87-784-1130
Proxim Wireless Networks   eFAX: +1-610-423-5743
Take your network further  http://www.proxim.com


-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Behalf Of Tony Furr
Sent: Friday, November 03, 2006 8:41 PM
To: [email protected]
Subject: Re: FS: Vicor DC-DC Converter


Cor-
I'm not sure that you followed my post.
I was talking about my traction pack voltage which is 144 volts. It  
is below the cut-off limit for this converter.
I was never talking about a 14v anything.
t




On Nov 3, 2006, at 7:37 PM, Cor van de Water wrote:

> Yep,
>
> but 14V 14A is not going to cut it, I'm afraid.
> The 12V draw is 10A with just the basic electrical stuff
> running; 20A with the lights added and then I have
> not yet addressed the vacuum pump, power steering pump,
> fans....
>
> Cor van de Water
> Systems Architect
> Email: [EMAIL PROTECTED]   Private: http://www.cvandewater.com
> Skype: cor_van_de_water    IM: [EMAIL PROTECTED]
> Tel:   +1 408 542 5225     VoIP: +31 20 3987567 FWD# 25925
> Fax:   +1 408 731 3675     eFAX: +31-87-784-1130
> Proxim Wireless Networks   eFAX: +1-610-423-5743
> Take your network further  http://www.proxim.com
>
>
> -----Original Message-----
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
> Behalf Of Tony Furr
> Sent: Friday, November 03, 2006 7:07 PM
> To: [email protected]
> Subject: Re: FS: Vicor DC-DC Converter
>
>
> Thanks for the reply.
>
> The problem is not the output voltage, which could be reduced. It's
> the input voltage bottom end. At a low-line of 200vdc, my 144v car
> won't start the DC-DC converter.
>
> I picked this up at surplus, so I didn't have the luxury of picking
> the exact voltage spec I was looking for. I would love to find a 25P
> model for the $50 I paid for this one. Since the sales spec said "up
> to 300vdc", I was hopefully optomistic. oh well.
>
> Any high-voltage EVers need a DC-DC converter?
> -tony
>
> On Nov 3, 2006, at 11:20 AM, Eric Poulsen wrote:
>
>> Tony Furr wrote:
>>> I recently purchased a Vicor Megamod DC-DC converter (VI-26L-IU)
>>> from surplus in hopes of using it with my 144v system. The sales
>>> spec claimed "up to 300v", but the paperwork with the unit says
>>> the low-line is 199v and a high-line of 399v (output voltage is
>>> 28v). A call to Vicor support confirmed this won't work w/ my 144v
>>> system since it will not power on below low-line.
>> Tony, the 26L has a nominal input voltage of 300VDC, and the input
>> range is 200 to 400VDC.  The output is adjustable from 14V to 30.8V
>>
>> A 25P would be ideal, but a 252, 251, 25N, or 253 would work.
>>
>> FWIW, the part # breakdown is as follows.  This is incomplete, but
>> covers common DC/DC voltages:
>>
>> Part # format: VI-2XX-XX
>>
>> First X is input voltage:
>>  Nominal    Range
>> 0 12         10-20
>> 1 24         21-31
>> W 24         18-36
>> 2 36         21-56
>> 3 48         42-60
>> N 48         36-76
>> 4 72         55-100
>> T 110        66-160
>> 5 150        100-200
>> 6 300        200-400
>> 7 150/300    100-375
>>
>> Second X is output voltage:
>>
>> Z 2
>> Y 3.3
>> 0 5
>> X 5.2
>> W 5.5
>> V 5.8
>> T 6.5
>> R 7.5
>> M 10
>> 1 12
>> P 13.8
>> 2 15
>> N 18.5
>> 3 24
>> L 28
>> J 36
>> K 40
>> 4 48
>> H 52
>> F 72
>> D 85
>> B 95
>>
>> Third X is temp range:
>>
>> E -10 to 85C
>> C -25 to 85C
>> I -40 to 85C
>> M -55 to 85C
>>
>> Last X is power (if vout >= 5V)
>>
>> Y 50W
>> X 75W
>> W 100W
>> V 150W
>> U 200W
>>
>>
>>>
>>> So it won't work for me, which is a shame because this is a nice
>>> looking unit. It's new in the box and has never been installed. If
>>> anyone is interested, contact me off-list. If you're looking for a
>>> unit like this, you can get a great deal while helping me save the
>>> 15% restocking fee they will charge me for the return.
>>>
>>> tony furr
>>> 76 lancia scorpion EV
>>>
>>>
>>
>>
>
>

--- End Message ---
--- Begin Message ---
Hi Mike,

I hadn't seen this one before - it's brilliant! Looks very nice, too. Except for the gas tank on the trailer tongue. (That's what the black box is, right?)

I'm glad to see that the cruise control idea works. That's how I was planning to control a future pusher trailer. But it sounds like you're wanting direct control of the pusher's throttle now. Why? Safety, performance, both?

What kind of gas mileage do you get with the pusher pushing your EV? How does it compare to the mileage of the stock Civic that you made into the trailer?

How about top speed?

Still considering the Power-Mite generator? New, they cost more than four times what you paid for the donor.... Do you have a better source?

I'd really like someone to produce a pusher trailer kit, or a set of plans, or a video, or something like the books we have on converting EVs. I can't imagine who would take the time, though. The market can't be very large.

On Nov 2, 2006, at 7:17 PM, Mike Chancey wrote:

That would be me. It isn't really a tow bar, it is actually a fairly conventional trailer tongue. Since then I have temporarily added a manual throttle to allow the pusher to handle taking off from a stop and getting the EV up to cruising speed without using an battery power at all. With some more development it could be quite useful, but it's primary purpose is simply to get the EV to displays too far away to get to on electric power alone and so far it seems to handle that just fine. I would prefer an all electric solution and I am considering looking into a battery trailer instead. The pusher is in the Album at:

http://www.austinev.org/evalbum/753

--
Doug Weathers
Las Cruces, NM, USA
<http://learn-something.blogsite.org/>

--- End Message ---
--- Begin Message ---
David,
the message was not held for 2 hours, it is the different
timezones (Central GMT-6 and Pacific GMT-8)

Cor van de Water
Systems Architect
Email: [EMAIL PROTECTED]   Private: http://www.cvandewater.com
Skype: cor_van_de_water    IM: [EMAIL PROTECTED]
Tel:   +1 408 542 5225     VoIP: +31 20 3987567 FWD# 25925
Fax:   +1 408 731 3675     eFAX: +31-87-784-1130
Proxim Wireless Networks   eFAX: +1-610-423-5743
Take your network further  http://www.proxim.com


-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
Behalf Of David Roden
Sent: Friday, November 03, 2006 8:46 PM
To: [email protected]
Subject: Re: Pickup truck drag


On 3 Nov 2006 at 10:55, Rush wrote:

> All of my EVList messages take anywhere from 2 to 3 days to get back
> to me ...

They aren't taking that long to get to me.  Check out the headers on your 
message -

Delivery-date: Fri, 03 Nov 2006 21:08:50 -0600

Received: from metis.sjsu.edu ... for [EMAIL PROTECTED]; Fri, 03 Nov 2006 
21:08:50 -0600

Received: from listproc ... Fri, 3 Nov 2006 19:08:26 -0800 (PST)

Received: from apollo.sjsu.edu ... Fri, 3 Nov 2006 19:07:16 -0800 (PST)

Received: from n054.sc0.cp.net ... Fri, 3 Nov 2006 19:07:14 -0800 (PST)

Received: from ... [EMAIL PROTECTED] (x added to obfuscate) ...
 Fri, 3 Nov 2006 17:56:07 +0000

So it appears that metis.sjsu.edu held your message for 2 hours (not sure 
why) but nothing like 2 days.  Your messages are being distributed to the 
list in a timely manner.  However, your own mail server may be returning 
some mail to the SJSU listproc, causing it to put you on a 48 hour delay.  
This can happen when your mail server is overloaded, as with a flood of 
spam, for example.


David Roden - Akron, Ohio, USA
EV List Assistant Administrator

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