The original Solar Electric converter (now defunct) tie down straps for
the two (four-battery) racks in front and the large metal battery box in
the rear, were angle iron shaped/rolled into a square tube held down
with a long shafted threaded stem and a wing nut (all connected to
chassis ground).

After Mike Slominski of Mike's Auto Care (now retired) did my upgrade
from 120VDC to 132VDC (and many other items), the front racks used
flexible metal hold-down straps, but all were still grounded to chassis
ground. See pics at
http://brucedp.150m.com/blazer/index2.html

Since I would be showing with Production EVs, the plastic you mentioned
was to spiff-up the under-the-hood look of my conversion. You had to be
there at that time (circa late 1990's to early 2000's) when Automaker
reps would snicker at and make  snide remarks of conversions. The extra
cost of surrounding my battery racks and box with pretty non-isolating
plastic was worth the cost, if even just to overcome the junk being
thrown at conversion EVs (as if we were not a valid EV, and only
Production EVs were). 


{brucedp.150m.com}



On Wed, Jan 30, 2013, at 02:07 PM, Chuck Hursch wrote:
> I swear I have a memory of looking at your engine bay some 10-15 years 
> ago, and it had polypro (or similiar) cases for the front pack(s).  If 
> you had metal racks actually touching the tops of your batteries, I 
> would certainly like to know how you managed to avoid GFI trips through 
> unisolated chargers.
-

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