Bill & David and all
 
I am in total agreement and understand about the flow of current in series. 
 
Each cell is delivered an equal amount of power. 
 
The electrons go through the pack equality so no cell receives more or  
less energy. 
 
The resistance losses I am addressing, do not change the volume of current  
delivered to each cell in series. 
 
It is the differences between cells, which also include resistance, which  
changes the capacity retained in the cells. Capacity retained in cells  can 
and is different if cells or modules lose a part of that energy at a greater 
 rate then others during charging.
 
This is nothing new 
 
To balance a NiMH pack a common method is to over charge the pack with the  
full cells bleeding energy as heat. The current is exactly the same to each 
of  the cells but the NiMH chemistry is capable of losing a substantial  
amount of energy as heat. The fully or nearly fully charged cells have  higher 
resistance readings and because of this create more heat then cells  still 
gaining capacity. 
 
As I stated before resistance in a cell is not a constant. As a cell  
reaches a full charge the resistance increases. I have measured this so there 
is  
no doubt, cells with a higher state of charge lose a greater amount  of 
energy as heat. 
 
While I don't recommend others to do this. I have manually balanced a pack  
by removing or adding capacity to modules while charging. When removing  
capacity it basically has the same effect as resistance  differences in 
series, except instead of the energy lost as heat the  energy is removed. 
Either 
way the energy is no longer retained in the module.  When needed I have 
adjusted the load to zero out the incoming capacity to this  module while the 
rest gain. Each module in the pack was still  being charged at the same rate 
and so of course there was no loss  or gain in any other modules. I understand 
completely in series the amount of  energy delivered does not change.  
 
 
In the last 7 years I have been working mostly with  used NiMH modules from 
several different manufacturers with EV pack  voltages of 300 to 420 volts. 
If I had only one method of selection in using  modules it would be 
resistance readings. I have gone though a 1000 used NiMH  modules and the 
closer 
you can keep resistance readings the better your results  will be. 
 
If cells have even slight differences in resistance, they don't all heat up 
 exactly equal on charge and discharge. 
 
Don Blazer
 
 
In a message dated 6/19/2013 11:30:57 P.M. Pacific Daylight Time,  
[email protected] writes:


Message: 12
Date: Wed, 19 Jun 2013 19:52:56 -0600
From:  Bill Dube <[email protected]>
To: Electric Vehicle Discussion  List <[email protected]>
Subject: Re: [EVDL]  Resistance
Message-ID:  <[email protected]>
Content-Type: text/plain;  charset=ISO-8859-1; format=flowed

The cells heat on both charge, and on  discharge. (Ohmic heating has no 
polarity.)

Again, no electrons are  lost. They all go around the entire circuit 
without losing a single one.  Each electron flips a chemical ion from one 
plate to the other plate  through the electrolyte.

With Li-Ion cells, unless the electron is  forced  to flip the wrong ion 
(like when you over charge, or over  discharge and damage the battery,) 
there is a one-to-one ratio to the  electron flow and the state of charge.

Bill  D.
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