[In reference to
http://electric-vehicle-discussion-list.413529.n4.nabble.com/EVLN-Ford-And-Tesla-Pushing-Toyota-To-Adopt-Li-ion-tp4664317.html
EVLN: Ford And Tesla Pushing Toyota To Adopt Li-ion
]

I pawed through the evdl nabble archive on this and found that ...
Toyota had preferred to use NiMH for their hybrids for quite some time
...

http://www.evdl.org/archive/index.html#nabble-td3085326
Toyota will stay with NiMH for 10+ years, Chevron-out/ECD-in +
Dec 13, 2010


The following newswire explains that TMC improved on the NiMH design
(along with some other money saving techniques) ...

http://electric-vehicle-discussion-list.413529.n4.nabble.com/EVLN-Building-hybrids-on-the-cheap-td4658568.html
EVLN: Building hybrids on the cheap
Oct 12, 2012 ... Toyota Motor Corporation, instead of switching to
Lithium-ion [Li-ion] battery packs, which are more expensive, was able
to make its current Nickel-Metal Hydride [NiMH] battery packs more
efficient. They did this by changing the shape of individual cells from
cylindrical to flat, and modified the case to improve cooling and
lifespan. Toyota also switched from 500 V to 650 V, a decision that
produced “a host of benefits,” says Justin Ward, advanced power-train
program manager at the Toyota Technical Center. Toyota was able to
reduce the size of the drive motor without sacrificing performance. This
small change reduced the amount of copper needed in the motor assembly,
and therefore the cost of the component ...


Ford had switched to using Li-ion in their hybrids a while ago

http://electric-vehicle-discussion-list.413529.n4.nabble.com/EVLN-Ford-s-New-Hybrid-Battery-Pack-Testing-Techniques-td4660294.html
EVLN: Ford's New Hybrid Battery Pack Testing Techniques
Jan 01, 2013 ... Unlike previous-generation vehicles from Ford’s lineup
that featured nickel-metal-hydride (NiMH) batteries, li-ion batteries
offer numerous benefits – including a size 25 to 30 percent smaller, and
the ability to provide about three times the amount of power per cell
than the previous state-of-the-art NiMH battery technology ...


With all this chatter about NiMH, it had me thinking, that maybe, just
maybe NiMH would begin to be available the public (unlike before). We
all know about the NiMH patent lockup so no one could get them:
http://www.winonarenewableenergy.com/1/post/2012/04/ev-batteries-are-being-held-hostage.html
http://en.wikipedia.org/wiki/Patent_encumbrance_of_large_automotive_NiMH_batteries
http://en.wikipedia.org/wiki/Cobasys#Criticisms

But the patent and manufacture of large format NiMH batteries has
changed hands. Yet, a search really only shows individual cells yanked
from hybrid vehicle packs for resale.
http://www.google.com/search?hl=en&tbm=shop&q=nimh+batteries+prius

-Where can a person buy large format NiMH cells to build a pack for
their conversion?


Some in the media may say it was the high energy density of Li-ion that
got us where we are today. But it is more likely that the 'availability'
of li-ion that really tells the story. So, I was wondering, what if NiMH
'had-been available' a decade ago and the CARB mandate had as much teeth
(support) as it has today?


{Dream mode on: let's assume NiMH large format cells/pack were available
10+years ago}
So, if today's production EVs were using a NiMH pack of the same Ah
density ...  

-The range would be the same, right? Or would a NiMH pack weigh more?

-What would be the cost difference? Does the older NiMH technology cost
less to manufacture? Perhaps now that li-ion is the standard, NiMH price
will drop?

If NiMH had not had the blockage to keep it from being available, (and
political forces had allowed CARB to do their job), we could have had
compliance EVs over ten years ago in the 2000's, right?


Back then automakers would have to use their (older) ice sedan platforms
for their compliance-car:

http://en.wikipedia.org/wiki/Ford_Escort_%28North_America%29#Third_generation_.281997.E2.80.932002.29
Ford Escort

http://en.wikipedia.org/wiki/Chevrolet_Malibu#Fifth_generation_.281997.E2.80.932003.29
Chevy Malibu

http://en.wikipedia.org/wiki/Honda_Civic#Seventh_generation_.282000.E2.80.932005.29_-_EM2.2C_ES1.2C_EP1.2C_EP2.2C_EP3.2C_EU1.2C_EV1
Honda Civic


In those days, there wasn't any L3 EVSE standard. But what if one had
been implemented?

-What is the %SOC point one wants to stop charging NiMH at high current
levels? Is it 80% like with Li-ion?

-Does the pack heat up more or less than li-ion and require cooling?



Corrections & comments are welcome.


{brucedp.150m.com}

-- 
http://www.fastmail.fm - Or how I learned to stop worrying and
                          love email again

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