Hi John,

Just install a plugging diode, which is a power diode across the armature.  It 
won't prevent him from plug reversing but should eliminate the contactor arcing.

Jeff





On Tuesday, December 10, 2013 6:19 AM, John Neiswanger 
<[email protected]> wrote:
 
Does anyone have an anti-plugging circuit that I can use to prevent 
excessive wear and tear on the reversing contactor?  I have a customer who 
thinks it is great fun to throw the car in reverse rathar than use the 
hydraulic brakes.  He has been requested not to do so but has beat a second 
reversing contactor to death.

This is on an industrial cart running 36V through power resistors to the 
motor with a 24V control circuit to the reversing contactor and a kilovac 
power contactor.

respectfully,
John 

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