Hi Bill,

You have nailed it.  Unsprung weight takes all the fun out of a car.  There
is a place for hub motors - with a gear box.  The OT ELF I use is all
unsprung (unless you call fat bike tires suspension, then the hub motor IS
spring weight). It weighs about 150lb with batteries for a decent commute,
lunch, laptop, and a change of clothes, and it is slow at about 27mph in
warm weather. It gives a nice balance of cargo carrying ability, weather
protections, and moderate aerobic exercise.  It is a good combination if
you don' t want a car, but want to replace one - up to a point.  If a
person needs less distance capability than I, the ELF is even better,
though the payback falls off.

An odd and silly idea just flitted through my mind -  maybe if you accept
minimal compliance you can suspend a hub motor....

Bent Mike


On Tue, Dec 24, 2013 at 4:38 PM, Bill Dube <[email protected]> wrote:

> The supposed space savings is very much in the mind of the executive that
> funds a hub wheel endeavor. It turns out not to really save much space,
> unfortunately.
>
> The gear losses are about 7%, give or take, when you use a gear reduction
> to centrally mount a small high-speed electric motor. When you use a gear
> box, the motor/gearbox combination becomes much smaller and cheaper than
> the direct drive hub motor. This is because the torque of the motor is
> directly proportional to the size and the cost. Speed (rpm) has little
> influence on the cost of a motor.  A gearbox thus greatly reduces the cost
> and makes the motor/gearbox combination smaller, so there really, in the
> end, is not much space saving.
>
> The trouble is, one cannot completely solve all of the innate problems of
> an in-wheel motor in a highway capable vehicle. At least not economically
> for most of the problems and for the other problems perhaps not at all.
> This is what every major car manufacturer has independently confirmed.
>
> The very first attempt was by Porshe in the late 1800's.
> http://press.porsche.com/news/release.php?id=642
> It was not really highway capable, however, as its top speed was 22 mph.
>
> I could go on and on. (I have done so before. Look it up in the archives.)
> Hub motor vehicle prototypes die the "death of a thousand cuts". It is not
> just one problem, but many subtile, very serious, issues. Each takes its
> toll to eventually kill the production vehicle.
>
> I should note that for low speed vehicles and for racing vehicles, hub
> motors and individual wheel motors can sometimes make a lot of sense. Often
> for these specific applications, the problems fade away and the advantages
> can win out.
>
> Bill D.
>
>
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