There's a looooong build thread for this on DIYElectricCar including a lot of videos.

http://www.diyelectriccar.com/forums/showthread.php/1958-vw-bus-panel-1st-ev-80329.html?highlight=esamba

Cheers, Peter!

On 8/19/14, 3:30 PM, Dennis Miles via EV wrote:
You tube " eSamba " is a series of videos about converting a VW van it a
"Samba" which was a passenger version of the VW Vanagon. There are a large
number of videos abu a number of them are building a "TESLA Style" battery
pack. (TESLA uses 6831 individual cells !) Go to: http://youtu/be/esamba
  and that will get you in the stadium...

Dennis Lee Miles

(*evprofes...@evprofessor.com <evprofes...@evprofessor.com>)*

* Founder:    **EV Tech. Institute Inc.*

*Phone #* *(863) 944-9913 (12 noon to 12 midnight Eastern US Time)*

*Educating yourself, does not mean you were **stupid; it means, you are
intelligent enough,  **to know, that there is plenty left to learn!*

*          You Tube Video link:  http://youtu.be/T-FVjMRVLss
<http://youtu.be/T-FVjMRVLss> *

*    NEW You Tube Video link: *http://youtu. be/Pz9-TZtySh8
<http://youtu.%20be/Pz9-TZtySh8>


On Tue, Aug 19, 2014 at 5:47 PM, Michael Ross via EV <ev@lists.evdl.org>
wrote:

I think I gave the URL to view when viewed as me logged in as me.  I
haven't sorted out how to get the public URL.  I think it used to be
obvious, but I have lost the method :-(

This battery was purchased through Alibaba from China.  The cells are 18650
size LiFePO4.

I believe I saw in image of a Tesla pack opened up and it had multiple
thousands of these in it.  (I have head they use 6000 or 700 laptop cells)
   I am sorry I don't recall where I saw that.  Maybe EVTV?

Seems like welding is the only way to get the sort of reliability you need
if there are no threaded connections.   Clamping, as with funky old D cell
flashlights, is clearly not the way to go.

Yes it is a BMS placed inside the pack.  Then they duct taped and hot glued
their way to a reasonably presentable pack.

I did not build this myself - that is what I was wondering - if anyone here
has tried this sort of thing.  I really don't think it would be too
difficult once you knew the recipe.

Here is another link that might take you to an album of battery images:

https://plus.google.com/photos/100767276460953028406/albums/5857562724939978177?banner=pwa

My intention is that it be visible to anyone, and it says that is so, but I
may still be sharing the wrong URL.  I will put a few more images at the
website.


On Tue, Aug 19, 2014 at 4:53 PM, EVDL Administrator via EV <
ev@lists.evdl.org> wrote:

On 19 Aug 2014 at 16:10, Michael Ross via EV wrote:

This should be viewable by anyone
https://sites.google.com/site/michaeleross/misc
This one works fine for me.  (I do have javascript enabled for Google; it
might be required for this page.)

Thanks for setting it up!  The two snipurl links said they were invalid.

It's an interesting battery.  I take it that's some kind of BMS top right
in
the first photo?

What kind of cells are they?  I mean what size, chemistry, brand?  Did
you
assemble the battery yourself?  How did you fasten the links?

David Roden - Akron, Ohio, USA
EVDL Administrator

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