I am presuming that the intention of "connecting wires together" was to avoid 
the resistance to
change more than the max value of the pot, you do this by connecting the wiper 
to one of the end wires,
which turns the 3-wire pot into a 2-wire variable resistor as used in PB6.
If you need to lower the value range of the pot, you can add a fixed parallel 
resistor from the wiper of
the pot/variable resistor to the end wire at "zero" position. For example a 5k 
resistor (or 4.7k) added
to a 5k pot will turn it into effectively a 2.5k pot (with a slightly different 
control range than an
actual 2.5k pot, but that is not significant in most pedal controls).
I have modified my potbox with a parallel and series resistor:
- the series resistor keeps a very low output even at "pedal up" so my motor is 
idling
- the parallel resistor shifts the active range of the pot away from where the 
pot has developed a bad spot
so I can do more than "on/off" control that it used to give.

Cor van de Water
Chief Scientist
Proxim Wireless

office +1 408 383 7626          Skype: cor_van_de_water
XoIP   +31 87 784 1130          private: cvandewater.info
www.proxim.com


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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of EVDL Administrator via 
EV
Sent: Friday, February 13, 2015 8:27 AM
To: Electric Vehicle Discussion List
Subject: Re: [EVDL] PB-6 Extra Wire

On 13 Feb 2015 at 8:12, Roland via EV wrote:

> This third wire is the center tap of the 5K pot.  It is use to limit 
> the speed of a low speed EV which limits the pot to 2.5K.  Also you 
> could parallel the two end wires of the pot which will result in a 2.5K pot.
> 
> 
> 
> Just cap off the center tap wire if you controller requires a 5K resistance.  

Roland, are you sure about that?  I had a 3-wire potbox for my old PMC DCC-
96 controller, and unless my memory is failing me (which I admit is possible), 
the 3 wires were just the 3 normal terminals of a potentiometer - both outer 
ends and the wiper.  It was not a tap.

Bill, I would check the potbox with an ohmmeter.  If I'm right, you should be 
able to find 2 wires that read 5k ohms across them at all times (regardless of 
potbox position).  Those are the outer terminals of the potentiometer inside.

Then, connect one lead of your ohmmeter to the remaining potbox wire (the 
wiper), and the other ohmmeter lead to each of the above two in turn.  With one 
of the ends, you should see a resistance that varies from 0 to 5k ohms as you 
move the potbox lever.  With your meter lead on the other wire, resistance 
should vary from 5k ohms to 0 ohms.  

To connect this potbox to most 2-wire-potbox controllers, use the pair of wires 
that varies from 0 to 5k ohms.  (Warning, some controllers require a 5k to 0 
range, so test with a light bulb before testing with your motor!)

If Roland's description is right, your ohmmeter should be able to identify the 
two wires that vary from 0-5k as the lever position is increased.  Those are 
the ones you want to use with most controllers.  See the above warning.

David Roden - Akron, Ohio, USA
EVDL Administrator

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