All modern multi-voltage high power supplies and chargers that I know
use a PFC (Power Factor Correction) front end to guarantee that they
draw current in phase with the voltage and correct the power factor to
very close to 1 so that the load looks like a resistor with the real
Wattage identical to the VA draw, in other words: to avoid "reactive"
current as well as guaranteeing a sinusoidal current, leading to optimal
power transfer.
I have never measured the PF of the Soul EV but I would be very
surprised if it is not close to 1.
Regards,

Cor van de Water 
Chief Scientist 
Proxim Wireless 
  
office +1 408 383 7626                    Skype: cor_van_de_water 
XoIP   +31 87 784 1130                    private: cvandewater.info 

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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of David Nelson
via EV
Sent: Sunday, December 25, 2016 12:52 PM
To: Lee Hart
Cc: Electric Vehicle Discussion List
Subject: Re: [EVDL] Actual current carrying ability of NEMA L6-30

Thank you, Bruce and Lee. That is the additional information I was
looking for.

The only way I have to measure the power factor of my Kia Soul EV+ is
to charge off of 120V. Is it safe to assume that the PF on 120V will
be substantially similar at 240V?

Thank you again and hope you are having a very Merry Christmas and a
Happy New Year.

On Sun, Dec 25, 2016 at 10:05 AM, Lee Hart <[email protected]>
wrote:
> From: David Nelson via EV <[email protected]>
>>Please note that I am not asking about electrical code here! I know
>>what the code says.
>>
>>What is the actual sustained current carrying ability of the NEMA
>>L6-30 plug/sockets?
>
> The ACTUAL capacity is determined by the temperature rise. The
materials used to make the connector (usually the insulating materials)
have a temperature limit. Typical numbers range from 80 deg.C to 130
deg.C. That''s what ACTUALLY sets the maximum sustained current.
>
> OK; going by memory since I'm away from home for the holidays... Most
L6-30 and -50 receptacles are made from black thermoset plastics (like
bakelite) that have a high temperature rating and won't melt. UL says
they are good up to 130 deg.C. UL rates them for a 40 deg.C rise. In
their testing, the temperature rise at full current did not exceed 40
deg.C. Thus, it can carry full rated current in an ambient as hot as 90
deg.C before the insulation will rise above 130 deg.C.
>
> Now a 90 deg.C ambient is pretty hot (194 deg.F)! It's more likely
that your maximum ambient will be more like 50 deg.C (122 deg.F). This
means you can run at a current that causes TWICE the temperature rise
before the insulation's maximum temperature rating is reached.
>
> Heating is determined by the SQUARE of the current; so double the
temperature rise doesn't mean double the current! But you can run
sqrt(2)=1.414 times the rated current. That means the receptacle can
handle 50 x 1.4 = 70.7 amps in a 50 amps connector in a 50 deg.C (120
deg.F) ambient.
>
> The same logic applies to the cords and plugs. However, they are
likely to be made of cheaper soft plastics with a lower maximum
temperature rating. They will MELT if you push them this hard!
>
> But you can get plugs made of the same high-temperature thermoset
plastics as the receptacles. They are bigger, and have to be manually
attached to the cord.
>
> Likewise, look at the insulation rating of the wire. It's usually
printed on it, or there will be a code (like SO, SJO, TTW, etc.) that
you can look up online to find its temperature rating.
>
> Finally, you could put a temperature sensor on the connector, and use
that to determine how much current you can actually draw.
>
> Season's greetings! I'll EVing you! :-)
>
> --
> Excellence does not require perfection. -- Henry James
> --
> Lee A. Hart http://www.sunrise-ev.com



-- 
David D. Nelson
http://evalbum.com/1328
http://www.levforum.com
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