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You can reach the person managing the list at [EMAIL PROTECTED] When replying, please edit your Subject line so it is more specific than "Re: Contents of EV digest..." Today's Topics: 1. Re: charge in parallel, discharge in series (Jeff Major) 2. Re: Electric Dragin (David Dymaxion) 3. video canadian Zen electric car factory and discussion of why Canadian regulations disallow it's sale in Canada but not the USA (at least we aren't the only country with screwed up regs!) (Geopilot) 4. Re: Looking for NiCad Batteries - SAFT 6V 180Ah (EVDL Administrator) 5. Re: Need to design BMS system for LiFePO4 cells - some questions (Lee Hart) 6. Re: Electric Draggon (aka Electric Dragin':-) (Jim Waite) 7. Battery Beach Burnout Photos and Video (Eric Udell) 8. Re: Electric Dragin (Jim Husted) 9. Re: Increasing pole count for DC motors (Jeff Major) 10. Re: Cooty 2seat NEV (Lawrence Rhodes) 11. Re: Sparrow Tire Melt-down! (Lawrence Rhodes) 12. GatorMoto NEV sales. (Lawrence Rhodes) ---------------------------------------------------------------------- Message: 1 Date: Mon, 28 Jan 2008 09:04:09 -0800 (PST) From: Jeff Major <[EMAIL PROTECTED]> Subject: Re: [EVDL] charge in parallel, discharge in series To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=iso-8859-1 Hi David, At the risk of Damon telling us that we talk of modular charging whereas the thread is about parallel charging, I will respond. My previous post was a reply to you, so I kept the same thread. I realize it is not exactly parallel charging. But then a lot of posts deviate from the original thread subject. I think modular charging is close enough to parallel charging to be considered. In fact, it accomplishes the desired result with potentially greater reliability and lower cost. WRT to the Dual Pro, I found that my 10 amp rated chargers typically ran at 5 to 6 amps. Even with a deeply discharged battery, I saw 9 amps for a few seconds, with a quick drop to about 5 or 6. This leads me to believe that they may not fully charge the batteries in a single shift. Also, I do not like the charge algorithm. I don't remember the figures, but it was something along the lines that they went to 13.5 volts, stopped, and then occasionally cycled. In my mind, not a full charge, and no float. Before I took a close look at the volts and amps, I threw one on a vehicle an used it for about 6 months. I can't say it was the cause, but those batteries aren't much good any more. I also saw moisture on the inside of the LED lenses. And what appeared to be a crack on two corners of the case. The company did send a replacement in short order. They also claim a "program change". They told me that their engineer would visit and clear up all my questions. After I made arrangements, that day I learned he was too busy. I put the Dual Pro charger and the murdered batteries in an old vehicle which is rarely used and went to the Minn Kota chargers in the truck I use often. For production, I am sticking with Minn Kota. They deliver rated amps for most of the charge cycle and seem to have a logical algorithm. Also appear to be a high quality. The Minn Kota cost a few bucks more, but I think worth it. Regards, Jeff M --- David Hrivnak <[EMAIL PROTECTED]> wrote: > Jeff what trouble with you have with Dual-Pro? I > did have one fail but they > were great on the replacement. Just one call and I > had it in 2 days and > they gave me the label to send it back postage free. > > To be fair I was having it charger two batteries per > lead and now I have one > lead per battery. I only have a week of operation > so it remains to be seen > if it will work long term but they do seen rugged > enough. > > -----Original Message----- > From: Jeff Major > Sent: Friday, January 25, 2008 11:01 AM > Subject: Re: [EVDL] charge in parallel, discharge in > series > > > Hi David, > > I also use individual 12 volt charging on 48 volt > utility trucks. I tried the Dual Pro. The 4 bank > SE > model. Had some trouble with it. Did some testing. > > Results were disappointing. Went back to the Minn > Kota multiple chargers. They work great. > > Regards, > > Jeff M > > --- David Hrivnak <[EMAIL PROTECTED]> wrote: > > > I have not had a lot of experience here but I > think > > I am doing this and it > > appears to be working. I have twelve 12V > batteries > > in 2 72V strings. Each > > battery has its own charger. I am using Dual-Pro > > Lil 3 chargers each > > charger will charge 3 batteries and thus I have 4 > of > > them. > > > > They seem to charge the batteries to the same > level > > and if I running a test > > on say two batteries the chargers bring them all > > back to the same level. > > The batteries not used in the test will > immediately > > go to float mode and > > those I used may take a few hours to reach their > > charge, depending on how > > long I tested. I have been lightly testing for 3 > > months now. > > > > So the batteries are connected to the charger and > in > > a 72V string at the > > same time. That does not appear to be a problem. > > ____________________________________________________________________________________ Never miss a thing. Make Yahoo your home page. http://www.yahoo.com/r/hs ------------------------------ Message: 2 Date: Mon, 28 Jan 2008 09:24:54 -0800 (PST) From: David Dymaxion <[EMAIL PROTECTED]> Subject: Re: [EVDL] Electric Dragin To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=us-ascii I'm back today from Electric Dragin http://www.electricdragin.com . What a great EVent and what fun! Thanks to Keith et al for such a great EVent! I'll try to get my pictures and vids posted in a day or two. There was a good turnout of electric vehicles (maybe 30+ vehicles drag raced, and again that many that didn't race were on display). Three cars autocrossed and about 5 scooter scooter-crossed. Here are some vehicle highlights: Berube's S10 race truck. 2SSIC's lithium Cobras A Davinci flying machine inspired mobile art 3 wheel Zap electric trucks A truly minitruck A cardboard box -- you have to see the video -- truly a crowd pleaser! Plus there were conversions, scooters, Segways, motorcycles, hybrids... My favorite races were the Berube S10 vs. 2SSIC Cobra. Both would burn rubber. The Cobra wheels would suddenly bite with a load screech. Both would run the 1/8 at close to 8.0 seconds. Very impressive was that the S10 was only a few 1/1000ths of a second behind; heavy truck vs. light sports car; and lead acid vs. lithium. Berube knows how to fine tune his machine! Dennis also gave my son and me a nice tour of his machine. I was very impressed by the overall tidiness. The frame acts as an air tank for the onboard compressor. This way if it cracks he knows because the pressure drops. Also, then he can adjust the air shocks, power the air locker, pump up tires, and run his plasma cutter. That's right, this is a work truck, too, with room for a MIG welder, TIG welder, and plasma cutter in the back, that can all run off the battery pack! A lady named Mary Lou had a nice red Miata. I asked for a 1/8 mile ride -- she answered by handing me the keys and letting me do a run! That was the highlight of the trip for me! She had just bought it and this was the first day she had driven it, way to start things out right! This was by far the most varied and diverse "race" crowd I have ever seen. Young, old, male, and female were all there in good proportions. I liked it the majority of those at the driver's meeting had not drag raced before, and most of the autocrossers were first timers, too. The track folks were friendly and helpful to the newbies, and unconventional vehicles. I'm already looking forward to next year! ____________________________________________________________________________________ Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ ------------------------------ Message: 3 Date: Mon, 28 Jan 2008 09:27:08 -0800 From: Geopilot <[EMAIL PROTECTED]> Subject: [EVDL] video canadian Zen electric car factory and discussion of why Canadian regulations disallow it's sale in Canada but not the USA (at least we aren't the only country with screwed up regs!) To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1; format=flowed http://www.youtube.com/watch?v=8M88k6Ipp3c ------------------------------ Message: 4 Date: Mon, 28 Jan 2008 09:08:38 -0500 From: "EVDL Administrator" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Looking for NiCad Batteries - SAFT 6V 180Ah To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=US-ASCII Saft no longer manufactures STM180s. I've heard that once in a while they have used or refurbished ones in usable condition. It's getting tough to find good used STM180s. They still show up on Ebay from time to time, but at least some of those come from decomissioned buses and I worry that they've been well used. These batteries last anywhere from 1500 to 3000 cycles, but from what I understand, the buses cycled them quite a lot. Good luck. I hope you can find something. David Roden - Akron, Ohio, USA EVDL Administrator = = = = = = = = = = = = = = = = = = = = = = = = = = = = = EVDL Information: http://www.evdl.org/help/ = = = = = = = = = = = = = = = = = = = = = = = = = = = = = Note: mail sent to "evpost" or "etpost" addresses will not reach me. To send a private message, please obtain my email address from the webpage http://www.evdl.org/help/ . = = = = = = = = = = = = = = = = = = = = = = = = = = = = = ------------------------------ Message: 5 Date: Mon, 28 Jan 2008 11:47:02 -0600 From: Lee Hart <[EMAIL PROTECTED]> Subject: Re: [EVDL] Need to design BMS system for LiFePO4 cells - some questions To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1; format=flowed Lloyd Wayne Reece wrote: > My regulators work like this: When the battery gets to the proper > voltage, they shunt the charge off to a high wattage resistor... > instead of thru the battery. This does waste a bit of the charge but > it keeps the battery from being over charged while it allows the rest > of the pack to come up to that same level. This is a good first step. But it is important to realize that voltage is only an *indirect* indication of state of charge. It is particularly inaccurate while charging as you near full charge. Clamping the voltages all the same *tends* to prevent overcharging; but it doesn't mean all the batteries are at the same state of charge. Fran wrote: >> I need to design a BMS system for LiFePO4 cells. I understand the >> monitoring part completely - linking the BMS system to the >> controller to prevent over-discharge and to the charger to prevent >> over-charge. The situation with lithiums is different than for lead-acids. With lithiums, there are strict limits on the maximum and minimum voltages they can be taken to, regardless of state of charge. Too high, or too low a voltage (pretty much regardless of the current), and you will damage or destroy a cell. >> My question is about balancing the cells. A simple >> way that comes to mind is to simply discharge the cells (FET >> transistor + power resistor for each cell) until all the cells have >> about the same voltage "Balancing" implies having all cells at the same state of charge, or having the same energy stored in them (which is not quite the same thing). Lead-acids last the longest, and have the best performance (lowest resistance) when kept full. So, the goal with a lead-acid BMS is to keep them all as full as possible. Since they will have slightly different amphour capacities, this means at the end of a charge, some will be more deeply discharged than others. Example; you have some cells that hold 80ah, and some hold 100ah. Start fully charged (all 100% SOC). Take 80ah out; now you have some at 0% SOC and some at 20% SOC. Lithiums last as long, and perform the same at pretty much any SOC. So the goal of your BMS is different; it's job is to keep cells from bumping into 100% or 0% SOC. In a pack with some 80ah and some 100ah cells, you can charge the higher-capacity cells less (to reduce risk of overcharging). For example, the 80ah cell still goes from 100% to 0%, but the 100ah cell might go from 90% to 10%. >> However, it would be nice to be able to take fully charged cells >> out of the series chain during charging. No simple way to do this >> comes to mind. Am I missing something? As I said, it is only necessary to keep each cell from going dead or overcharging. It doesn't really matter if they are at the same state of charge -- the weakest (lowest capacity) cell sets the limit for the whole string. To change the *relative* state of charge between cells, your only options are to charge some but not other; or to discharge some but not others. One way or another, this means you have to connect something to each cell. -- Ring the bells that still can ring Forget the perfect offering There is a crack in everything That's how the light gets in -- Leonard Cohen -- Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart_at_earthlink.net ------------------------------ Message: 6 Date: Mon, 28 Jan 2008 10:08:32 -0800 (PST) From: Jim Waite <[EMAIL PROTECTED]> Subject: Re: [EVDL] Electric Draggon (aka Electric Dragin':-) To: EVDL <[EMAIL PROTECTED]> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=iso-8859-1 -->>Dennis wrote<<--- > I wish to thank the promoters and sponsors of the 1st time Event in > San DiEgo. ...... I am very happy to have attended, and I much look forward to next years dragon event. Dennis Berube -->snip<<-- To which I want to add my sincere thanks to EVeryone involved in organizing and bringing this truly amazing EVent to fruition: It simply never ceases to amaze me the dedication of our EV community to support these EVents which frankly allows EVeryone involved to keep (or get) amp'd and inspired! Similar to Dennis, a last minute change of plans allowed me to attend, and as I drove into the Barona Drag Strip, I was candidly blown away by the hundreds (literally!) who showed up for this EV's only EVent(and hybrids, but no STEENKIN GASSERS!), especially on a blustery and chili day (by San Diego standards). I especially appreciated all of the racers efforts, and in particular Dennis's new S-10 and Michael Kady's TWO lithium-powered Cobra's (these two put on one helluva show!). I'm still working on getting the video downloads stitched together for a triad of heads up "grudge" racing between these two, as well as some great bracket racing by Michael & others. Also, if he hasn't already seen it, I think there's a contender down here looking to "unseat" Otmar and his Electric Couch! Obviously photos & videos can only go so far to tell "the whole story", but for me, the in-person camaraderie (and friendly on & off track-side bantering), and cheering from the crowd goes a LONG way towards stokin' the EV fires. It was great to spend time chatting with Dennis, Michael, Jim Husted, Brian Hall, Ken Koch (with some great/pending news about KTA), Bill Hammons, and others. Hope to see EVeryone (and many more?) next year! Jim Waite ------------------------------ Message: 7 Date: Mon, 28 Jan 2008 13:18:12 -0500 From: "Eric Udell" <[EMAIL PROTECTED]> Subject: [EVDL] Battery Beach Burnout Photos and Video To: ev@lists.sjsu.edu Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1 I've posted a few photos and a video from the Battery Beach Burnout: http://www.home-ontherange.com/bbb08_small.zip is 10 images and about 2M. http://www.home-ontherange.com/drag.mov is a 30M quicktime movie of Shawn Lawless's drag bike taking a pass Saturday morning. It's kinda hard to see, but the rider as got the tire smoking at the END of the strip. Enjoy! Eric Udell Big Pine Key, FL ------------------------------ Message: 8 Date: Mon, 28 Jan 2008 10:28:02 -0800 (PST) From: Jim Husted <[EMAIL PROTECTED]> Subject: Re: [EVDL] Electric Dragin To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=iso-8859-1 Hey all I wanted to throw out a quick note that I made it home safe. Being I didn't get back to Redmond till midnight (12:30 before I got my check in stuff) and I arrived to find my truch burried under 6" of snow on top of an inch of solid ice, which took another 30 minutes of scraping and defrosting, I didn't get home till after 1AM. I was still pretty wired when I got home so I didn't hit the sack till after 3AM so I'm paying the reaper so to speak. The motel didn't have internet access so I wasn't able to log on and post anything about the EVent (let alone check my email) so I've got a lot of catching up to do and it'll be a bit before that'll all get done. I won't have a whole lot to post as to ETA's and the like, as I was pit crew for the Orange Crush pocket bike. In as much as the big dogs were having their grudge matches, I was having fun giving Brian Hall's little pocket bike a run for the money on the baby end of things 8^) As was posted, there was a great variety of EV's that attended this EVent. I wanted to personally thank EVeryone for a great time and for the efforts it took to put on an EVent of this size. Not all went according to plans (does it EVer) and the weather turned sour Saturday night, but I felt the EVent was a huge success and I'm sure it'll be EVen better next year as practice makes perfect. Anyway, I'll post a fuller report once the brain isn't so soft and mushy 8^) Hope all had as much fun as I did. Cya Jim Husted Hi-Torque Electric ____________________________________________________________________________________ Be a better friend, newshound, and know-it-all with Yahoo! Mobile. Try it now. http://mobile.yahoo.com/;_ylt=Ahu06i62sR8HDtDypao8Wcj9tAcJ ------------------------------ Message: 9 Date: Mon, 28 Jan 2008 10:47:46 -0800 (PST) From: Jeff Major <[EMAIL PROTECTED]> Subject: Re: [EVDL] Increasing pole count for DC motors To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=iso-8859-1 --- Lee Hart <[EMAIL PROTECTED]> wrote: > For > example, if the EV1 had used a 2-pole design for its > 13,000 RPM motor, > their inverter would have had to run at 216 Hz. This > is too high for > conventional laminations. > Hi Lee, The EV1 motor is a 4 pole machine. > >> I haven't taken one apart, but as I understand it > most series-wound > >> DC motors have two poles. > > 4 poles is the most common. I agree that most EV motors you see are 4 pole. This goes for DC or AC. I think Seimens and Bursa do make 6 or 8 pole AC motors. I do not think I have ever seen a 2 pole motor used for EV propulsion. 2 pole motors need twice the frame thickness as a 4 pole and have difficulty with the coil end turns. On a 2 pole design, the coil side are 180 degrees apart. Connections (end turns) must be routed around the shaft. This accounts for extra copper outside the magnetic circuit, which means extra resistance for no torque production. High power 2 pole machines (motors and generators) are most often found in high speed applicatioins where they have a large length to diameter ratio. This keeps the mechanical forces on the rotor low, electrical frequency low and the ratio of active to inactive copper high. Regards, Jeff M ____________________________________________________________________________________ Looking for last minute shopping deals? Find them fast with Yahoo! Search. http://tools.search.yahoo.com/newsearch/category.php?category=shopping ------------------------------ Message: 10 Date: Mon, 28 Jan 2008 11:14:22 -0800 From: "Lawrence Rhodes" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Cooty 2seat NEV To: <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset="iso-8859-1" The Bandit is not a Xebra. The Bandit & Flyer models are full hatchbacks. They are like little station wagons. Much more practical than the Xebra. However if you can't test one the point is mute. Lawrence Rhodes.. ------------------------------ Message: 11 Date: Mon, 28 Jan 2008 11:30:34 -0800 From: "Lawrence Rhodes" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Sparrow Tire Melt-down! To: <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset="iso-8859-1" http://www.hotjuiceelectric.com/tweetygallery.html Very nice. You only have a third of the weight on the power wheel. With positraction you have half. On a regular differential it might EVen be easier to lightem up as only 1/4 of the weight is on the motive wheel. You don't EVen need to do the Wayland Wiggle to get her started. (BTW FYI The Wayland Wiggle is used to start a smoke show. Especially good around a corner. Give the rear end a good swing around a corner in third gear the rear breaks loose and the motor spins the wheels at about a hundred miles per hour when in reality the car is only going 10 to 15mph.) That's the Wayland Wiggle. Someone aught to write a song. Be good to a boogie tune & a video of Blue Meanie breaking loose. Lawrence Rhodes.... ------------------------------ Message: 12 Date: Mon, 28 Jan 2008 11:39:39 -0800 From: "Lawrence Rhodes" <[EMAIL PROTECTED]> Subject: [EVDL] GatorMoto NEV sales. To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu>, <[EMAIL PROTECTED]>, <[EMAIL PROTECTED]> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset="iso-8859-1" I discovered this business while investigating another ev producer. They make NEV's based on 48v systems using 8 6v batteries instead of using 6 8v batteries. They also make larger 6,9,12,15,18 & 19 passenger electric vehicles. Below is from Justin. Lawrence Rhodes.. GatorMoto, based out of Gainesville Florida, distributes street legal electric vehicles. Our vehicles range from 2 to 15 passenger floorplans and we have models ideal for both residential and commercial use. All of our vehicles come fully loaded with features such as aluminum rims, 12v power outlets, cd players, and more. We allow special orders for custom colors at no additional charge. Along with retail purchases, we also work directly with many Universities, Governmental Agencies, Churches, Resorts, and Hospitals to help with their transportation needs. More information can be found at www.GatorMoto.com and we can be reached at (352) 376-6275. Justin GatorMoto ------------------------------ _______________________________________________ EV@lists.sjsu.edu For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev End of EV Digest, Vol 6, Issue 89 *********************************