Yea, I totally agree about doing the sampling. That's why I'm starting this 
early in the year. And I had also been wondering about the stability of the 
foil side. Having it rip right off is a reason I didn't think the button 
snaps would work well. What would be interesting would be to cover the 
entire surface with white nylon (to preserve reflectivity). Fabric coated 
triangles that are completely waterproof (possibly using the Ultra Ever Dry 
mentioned below) could be a bit more durable than just the standard 
backings provided by the manufacturer.

I had also thought about sandwiching the pieces between thin sheets of 
plexiglass to add extra strength to the board. Lots of ideas running around 
in my head. The problem is (as my wife is so kind to point out), they are 
all way more complicated than they need to be.

It would be awesome to create carbon-fibre triangles as they could actually 
be drilled and hinged. Making it dust and water proof would then become the 
issue.

I'll keep posting here (with pictures when I can) to keep track of my 
progress.

Thanks!


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