This is a $15.00 well spent.  



I had a jib halyard that was stuck.  Ended up being that old sheave had split 
and the halyard was pinched between the two halves.  I replaced all sheavea 
only to discover that the main sheave was also split.  But was fortunate enough 
that the halyard did not get stuck.  That could have been catastrophic . 




----- Original Message ----- 
From: "John Harker " < jharker @ sbcglobal .net> 
To: IC27A@ yahoogroups .com 
Sent: Monday, March 22, 2010 8:44:51 PM GMT -05:00 US/Canada Eastern 
Subject: Re: [IC27A] Way Too Much Tension on the Halyards Under Load -  Please 
Advise 

  




Catalina Direct had OEM compatible metal ball bearing sheaves for the 
C27 mast top. When I replaced my originals, that is what I used. 
Probably they still do. Were about $70 each instead of $15, but worth 
it. I replaced the deck ones too, but OEM parts not ball bearings. 
Maybe something I'll look into. Mostly with the deck organizers the 
problem I have is salt build up causes them to lock, mine need to be 
sprayed out and hand rotated regularly. 

John Harker C27 Prana #6261 Santa Cruz 

Phil Agur wrote: 
> 
> 
> John is probably correct, if it’s an older boat the sheaves at the top 
> of the mast may need replacing, however some skippers up size lines to 
> make them easier on their hands and they actually make it harder. 
> 
> 
> 
> Braided lines take force to move all those fibers past each other to 
> bend around a sheave. When a line get upsized they have more fiction 
> points (more fibers) and that have to move further to bend. So just 
> going from 5/16” line to 3/8” can make operating the halyard a lot 
> more work. 
> 
> 
> 
> Wing Tip’s main goes up all the way by hand but it wasn’t always so. I 
> replaced the sheaves in the Garhauer deck organizers with Harken ball 
> bearing sheaves. They look stock but perform much better. In fact 
> every single block on Wing Tip with the exception of the ones in the 
> mast are now ball bearing blocks. 
> 
> 
> 
> *Phil Agur * */s/v/** Wing Tip* 
> < http://www.catalina27.org/public_pages/profile270.htm > 
> C270 LE #184 MMSI 366901790 
> 
> 
> 
> *From:* IC27A@ yahoogroups .com [mailto: IC27A@ yahoogroups .com ] *On 
> Behalf Of *John Harker 
> *Sent:* Monday, March 22, 2010 9:06 AM 
> *To:* IC27A@ yahoogroups .com 
> *Subject:* Re: [IC27A] Way Too Much Tension on the Halyards Under Load 
> - Please Advise 
> 
> 
> 
> 
> 
> Could be the sheaves inner hole has elongated. So it spins with no load 
> and locks with load. How old are they and do you know if they have ever 
> been changed - from my experince and others on this board it is clear 
> the original have a finite lifespan. 
> 
> John Harker C27 Prana 6261 Santa Cruz 
> 
> Don Brooks wrote: 
> > 
> > 
> > Michael, 
> > If you are having difficulty hoisting a person up the mast with a 
> > cabin top winch, that's normal. You should be able to hoist the 
> > mainsail all the way up by hand with moderate effort. The boom should 
> > be perpendicular to the mast, or slightly higher to keep the leach 
> > loose. If that is not the case, then you should look for a 
> > problem. Is your halyard showing any unusual signs of wear? That 
> > could indicate a binding block at the base of the mast or cabin top. 
> > Your halyards could be twisted together inside of the mast or binding 
> > on the electrical wiring at the mast base. 
> > Don, #6293, Niceville, FL 
> > 
> > --- On *Sun, 3/21/10, Michael /< [email protected] 
> <mailto:mlong9876%40aol.com>>/* wrote: 
> > 
> > 
> > From: Michael < [email protected] <mailto:mlong9876%40aol.com>> 
> > Subject: [IC27A] Way Too Much Tension on the Halyards Under Load - 
> > Please Advise 
> > To: IC27A@ yahoogroups .com <mailto:IC27A%40yahoogroups.com> 
> > Date: Sunday, March 21, 2010, 10:22 AM 
> > 
> > 
> > 
> > I was having a lot of difficulty hoisting the main so I lubed the 
> > entire track, the cars on the main and checked for obstructions on 
> > the way up. I went all the way up to the top to see if there were 
> > any obstructions up there like maybe the halyard jumping off of 
> > the sheave or maybe even a broken one. Because of the difficulty 
> > in hoisting me on the main halyard, I decided to come down and go 
> > up on the jib halyard. I had the same problem. Both halyards move 
> > up and down effortlessly, without friction, but the moment there 
> > is any load, it takes tremendous energy to pull them up. All of 
> > the sheaves spin freely and are intact. I lubed everything at the 
> > masthead and cannot figure out why they aren't working properly. 
> > The halyards are rope and obviously internal and appear to be in 
> > good condition. 
> > 
> > If anyone has experience with this or any ideas on what to do, I 
> > would really appreciate them. 
> > 
> > Thank you, 
> > Michael 
> > 
> > 
> > 
> 
> 


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