I actually have a local manufacturer of stainless ( 316 ) materials and I made 
a friend there who gave me them for free. One fits and 2 don't - So off to Home 
Depot I went and bought some alternatives and the 5/8 11 ( not stainless ) from 
them fits up to the point of the rusted gunk on the bolts. 
I did call Catalina and a week later I am still waiting for an answer from 
them. So, someone on here suggested the size and we ran with it. Now I am 
really wondering what is going on! I really don't want to have to pay someone 
to come out to find a fix. So, that's what lead me to the retro fit - and now I 
will have to order it from Catalina Direct as West Marine says it is a special 
order item.
So, since we really want to launch this Friday we are now going to do the 
following:1. Figure out how to get the rusted out old nuts clean2. Get the rust 
gunk off of the bolts3. Get on any nut I can right now and then try to get 
Catalina to call me back
Any suggestions?ThanksVicki

--- On Mon, 5/31/10, Phil Agur <[email protected]> wrote:

From: Phil Agur <[email protected]>
Subject: RE: [IC27A] Keel Question
To: [email protected]
Date: Monday, May 31, 2010, 4:02 PM















 
 



  


    
      
      
      







Vicky, 

   

Did you try getting the proper nuts from Catalina? West Marine
would be lucky to get the diameter and thread pitch correct (typically if you
miss the pitch they jam in a turn or two) but I suspect their eyes would glaze
over if you asked them which alloy stainless should to be used to prevent
galvanic corrosion between the keel bolts and the new nuts. The wrong alloy
will not show signs of rust but will hollow out like a microscopic version Swiss
cheese and fail mechanically. 

   

If you wind up calling Catalina find out the diameter, thread
pitch, and the SS alloy number. Then you can call West Marine and see if they
can supply that exact nut. You should also stop by an auto parts store and by a
tube of ant-seize, without it or another assembly lubricant the chances of
threading on the new SS nuts successfully is very low.  It is bound to seize up
before you can get in position to torque to the final value. Then it will
become a fight to get it off again. 

   

If you know you have the right nuts already you might also
consider buying a thread die that matches the thread diameter and pitch and
then lubricate and chase the threads with the die. It will destroy the stud if
is the wrong size, so no guessing, but if it is correct you should be able to
work it down the threads by hand and clean them right up.   

   

This should be a lot faster than renting the massive drill motor
buying the drills, and drilling the holes it take to install the lag bolts.  I
believe you can spend hours drilling per hole unless you get a machinist to
regrind the drill bit point for a lead alloy. So much is manufactured overseas
now this is almost a lost art here now.  (Judy – Comments?)  

   



Phil
Agur                  
 s/v Wing Tip 

C270 LE #184           
MMSI 366901790 



 



   





From:
ic...@yahoogroups. com [mailto:IC27A@ yahoogroups. com] On Behalf Of Victoria
Bayly

Sent: Monday, May 31, 2010 6:14 AM

To: ic...@yahoogroups. com

Subject: RE: [IC27A] Keel Question 





   

   








 
  
  To be honest - we rescheduled to launch for this upcoming
  Friday and we need it done before launch and West Marine is around the
  corner. We have 3 bolts that the nuts rusted / fell apart on and we have been
  trying to get the proper nuts but they just don't fit! They get about 2 turns
  on and stop. So, this is a last resort. 
  
  Thanks! 
  
  
  VIcki 
  
  
  
  

  --- On Mon, 5/31/10, Phil Agur <pja...@sbcglobal. net>
  wrote: 
  

  From: Phil Agur <pja...@sbcglobal. net>

  Subject: RE: [IC27A] Keel Question

  To: ic...@yahoogroups. com

  Date: Monday, May 31, 2010, 1:40 AM 
  
     
  
  
  Hi Vicky, 
    
  It’s a lead alloy. 
    
  Why West Marine when Catalina Direct
  or Catalina Yachts will sell you the kit developed by the boats designer? 
    
    
  Phil Agur                  
   s/v Wing Tip 

  C270 LE #184           
  MMSI 366901790  
    
    
    
  
  
  From:
  ic...@yahoogroups. com [mailto:IC27A@ yahoogroups. com] On Behalf Of VickiB

  Sent: Sunday, May 30, 2010 8:09 PM

  To: ic...@yahoogroups. com

  Subject: [IC27A] Keel Question 
  
  
    
   
   
  
  
  
  I have a 82 and I am wondering if the keel is iron or lead. We want to do
  the keel bolt kit from West Marine and I am not sure which one to get. Any
  ideas or suggestions?

  Thanks

  Vicki 
  
  
  
  
  
  
  
  
  
 


   





 










    
     

    
    


 



  











      

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